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T able of Cont ents xiiixiii T able of Content s Main Content s Preface .................................................................................................. v About Safety ..................................…

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Table of Contents
xiiixiii
Table of Contents
Main Contents
Preface .................................................................................................. v
About Safety.................................................................................................... v
Safety Precaution ............................................................................................ v
About Warranty................................................................................................ v
About This Manual........................................................................................... v
Table of Contents .................................................................................................. v
Main Contents.................................................................................................. v
List of Figures.................................................................................................. v
List of Tables ................................................................................................... v
Maintenance Guide
Chapter 1. Preventive Maintenance..................................................................1-5
1.1. Maintenance Procedure..................................................................1-5
1.1.1. Preventive Maintenance List.............................................................1-5
1.1.1.1.
Replacement Period For wear and tear part...............................1-5
1.1.2.
Component Lubrication.....................................................................1-5
1.2. Inspection, Maintenance and Repair for Major Areas.....................1-5
1.2.1. Head Assembly.................................................................................1-5
1.2.1.1.
Flying Vision................................................................................1-5
1.2.1.2. Nozzle Holder.............................................................................1-5
1.2.1.3. Coil Tube.....................................................................................1-5
1.2.1.4. Nozzle.........................................................................................1-5
1.2.1.5. Vacuum Filter..............................................................................1-5
1.2.1.6. Spindle........................................................................................1-5
1.2.1.7. Air Section ..................................................................................1-5
1.2.2.
X-Y Frame Section ...........................................................................1-5
1.2.2.1.
X-axis L/M Guide Rail.................................................................1-5
1.2.2.2. Y-axis L/M Guide Rail .................................................................1-5
1.2.2.3. X-axis Ball Screw........................................................................1-5
1.2.2.4. Y-axis Ball Screw........................................................................1-5
1.2.2.5. X,Y Axis Coupling .......................................................................1-5
1.2.3.
Conveyor System .............................................................................1-5
1.2.3.1.
PCB Conveyor Belt.....................................................................1-5
1.2.3.2. Lead Screw for Adjusting Conveyor Width..................................1-5
1.2.3.3. L/M Guide Rail for Adjusting Conveyor Width.............................1-5
1.2.3.4. Belt and Pulley for Adjusting Conveyor Width On
Automatic Operation...................................................................1-5
1.2.3.5. Chain, Belt and Pulley for Adjusting Conveyor Width
On Manual Operation .................................................................1-5
1.2.3.6. PCB Detect Sensor.....................................................................1-5
1.2.3.7. Adjusting Belt Speed...................................................................1-5
1.2.3.8. Stopper(Hard Stop) Inspection....................................................1-5
Samsung Component Placer CP-45F(V)/FS Reference Manual
xiv
1.2.3.9. Conveyor Cylinder Operation..................................................... 1-5
1.2.4.
Electric Device.................................................................................1-5
1.2.5. Feeder Station Section ....................................................................1-5
1.2.5.1.
Feeder Base...............................................................................1-5
1.2.5.2. Adjustment of Multi Cylinder Speed........................................... 1-5
1.2.6.
Upward Vision Unit ..........................................................................1-5
1.2.6.1.
Cover Glass ............................................................................... 1-5
1.2.6.2. Camera Lens.............................................................................. 1-5
1.2.7.
Pneumatics......................................................................................1-5
1.2.7.1.
Pressure Settings.......................................................................1-5
1.2.7.2. Air Filter & Auto Drainer ............................................................. 1-5
1.2.7.3. Gauge and Pressure Switch ...................................................... 1-5
1.2.7.4. Connections and Fittings............................................................1-5
1.2.8.
Component Feeding Sub-Systems (Feeders)..................................1-5
1.3. Noise Solution................................................................................ 1-5
Troubleshooting Guide
Chapter 2. System Messages of the MMI and Solutions.................................. 2-5
Chapter 3. Hardware Troubleshooting ............................................................. 3-5
3.1. Power Inspection............................................................................ 3-5
3.2. Inspection of the Controller............................................................. 3-5
3.2.1. Inspection of the Controller Part ......................................................3-5
3.2.2. Inspection of the Rack Part..............................................................3-5
3.2.2.1.
Inspection for PC........................................................................3-5
3.2.2.2. Detail Inspection for PC .............................................................3-5
3.2.2.3. Inspection of the Machine Controller..........................................3-5
3.3. Inspection of the Motor Part ........................................................... 3-5
3.3.1. X-axis...............................................................................................3-5
3.3.2. Y-axis...............................................................................................3-5
3.3.3. Z1~Z6, S, W axis .............................................................................3-5
3.3.4. R1/2, R3/4, R5/6 axis(THETA1, THETA2, THETA3)....................... 3-5
3.4. MVME162-220 Jumper Setting ...................................................... 3-5
3.5. AC Servo Driver Digital Switch Setting........................................... 3-5
3.6. R-Axis Step Motor Driver Digital Switch Setting............................. 3-5
3.7. Conveyor Step Motor Driver Digital Switch Setting ........................ 3-5
3.8. Motor troubleshooting..................................................................... 3-5
3.9. Sensors on the Machine................................................................. 3-5
3.9.1. The Sensor Lay-Out......................................................................... 3-5
3.9.2. The Sensor Part List........................................................................3-5
Technical Drawings & Electric Schematics
List of Figures
Figure 0-1. Safety labels attached on the front part of the machine......................v