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Samsung Component Placer CP-45F(V)/FS Refer ence Manual 1-2 1.1.1. Preventive Maintenance List T able 1-1. T able of Pr eventive Maintenance List Check-up List Major Category Sub Category Description Check Period Ref. Re…
Preventive Maintenance
1-1
Chapter 1. Preventive Maintenance
1.1. Maintenance Procedure
The following procedures should be performed before doing any maintenance task.
1. Check to see if all the operations of the equipment are terminated.
2. Turn off the Isolation Switch.
3. Turn off the Main Circuit Breaker.
4. Perform the maintenance tasks according to the directions explained in the following
sections.
After completing the maintenance tasks, please follow the procedures outlined below in
order to operate the equipment properly.
1. Check to see if there are any abnormal substances in the maintenance area, and if any,
remove them.
2. Make sure that all the parts are re-assembled properly.
3. Turn on the Main Circuit Breaker.
4. Turn on the power of the equipment according to the procedures mentioned in
Chapter5. Transportation and Installation Procedure (Operations Manual).
5. Confirm that the equipment is operated normally without any problem.
Warning
Please turn off the main power switch before performing any
maintenance related tasks. Loss of human life may occur if
proper safety measures are not taken.
Samsung Component Placer CP-45F(V)/FS Reference Manual
1-2
1.1.1. Preventive Maintenance List
Table 1-1. Table of Preventive Maintenance List
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Ref.
Remark (Having
trouble)
Ball Spindle,
L/M
Cleanliness
Monthly
1.2.1.6
Cleaning For
Contamination
Nozzle Holder
Smooth Movement,
Straightness, Clog
Weekly
1.2.1.2
It is recommended to
reduce the inspection
interval for bonding jobs
other than the ones
using solder cream.
Filter
Contamination, color
1.2.1.5
Contact Our C/S
Coil Tube
Wear, Loose Connection,
Bend
Monthly
1.2.1.3
Contact Our C/S
Nozzle
Wear, Clog,
Contamination
Daily
1.2.1.4
Head & ANC
Flying Vision
Window
Contamination of Lens
Weekly
1.2.1.1
Clening For
Contamination
L/M Guide
Contamination,
Lubrication
1.2.2.1 &
1.2.2.2
Refer to 1.1.2
Component
Lubrication
Ball Screw
Contamination,
Lubrication
1.2.2.3 &
1.2.2.4
Refer to 1.1.2
Component
Lubrication
Moving part
Cableveyor
Wear, damage
X-Y Frame
Moving part
Cable
Wear, damage
Monthly
Contact Our C/S
Belt
Tension, Wear
1.2.3.1
PCB Detect
Sensor
Contamination of Sensor
1.2.3.6
Stopper End
Wear
1.2.3.8
PCB
Conveyor
Hole Fixer Pin
Wear, swing
Monthly
Contact Our C/S
Feeder
Station
Upper Plate
Loose Component &
Residue
Daily
1.2.4.1
Cleaning For
Contamination
Feeder
Please refer to each Feeder’s Manual
Upward
Vision
Vision window
Contamination
Weekly
1.2.5
Set Pressure Setting Condition
1.2.6.1
Reset Condition
Filter & Drainer
Contamination and
Functioning
1.2.6.2
Replacing For
Contamination
Entire
Connection
Air Leaking
1.2.6.4
Contact Our C/S
Pneumatics
Speed Control
Moving Speed of Each
Section
Monthly
1.2.4.2
Adjust the pneumatics
etting by rotating each
speed controllerCW or
CCW
Cooling Fan
External Fan
Functioning, Noise
Weekly Contact Our C/S
Preventive Maintenance
1-3
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Ref.
Remark (Having
trouble)
PC Fan
Functioning, Noise
Filter (For
External Fan)
Contamination, Clog
Mouse
Keyboard
Lamp
Teaching Box
Functioning for Each Part
Monthly Contact Our C/S
Miscellaneous
Monitor
Display (discolor, fade,
distortion)
Monthly
Isolation
Switch
Current
Breaker
Current Protect
Monthly
Emergency
Switch
Weekly
Door Switch
Relay
Electric
Device
Fuse
Functioning for Each
Part, Wear
Monthly
Contact Our C/S
1.1.1.1. Replacement Period For wear and tear part
Table 1-2. Replacement period list
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Replacement
period
Remark
Nozzle Holder
Do preventive
maintenance
Weekly
3years
Contact our C/S For
Replacing
V-Ring
3years
Contact our C/S For
Replacing
Filter
Do preventive
maintenance
Monthly
6months
Contact our C/S For
Replacing
Head & ANC
Nozzle
Do preventive
maintenance
Daily
2years
Contact our C/S For
Replacing
PCB
Conveyor
Belt
Do preventive
maintenance
Monthly
3years
Contact our C/S For
Replacing
Pneumatics
Filter & Drainer
Do preventive
maintenance
Monthly
1year
Contact our C/S For
Replacing
Cooling FAN
Filter (For
External Fan)
Do preventive
maintenance
Weekly
1year
Contact our C/S For
Replacing