cp45ref.pdf - 第29页
Pr eventive Maintenance 1-3 Check-up List Major Category Sub Category Description Check Period Ref. Remark (Having trouble) PC Fan Function ing , Noise Filter (For External Fan) Contamin ation , Clog Mouse Keyboard Lamp …
Samsung Component Placer CP-45F(V)/FS Reference Manual
1-2
1.1.1. Preventive Maintenance List
Table 1-1. Table of Preventive Maintenance List
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Ref.
Remark (Having
trouble)
Ball Spindle,
L/M
Cleanliness
Monthly
1.2.1.6
Cleaning For
Contamination
Nozzle Holder
Smooth Movement,
Straightness, Clog
Weekly
1.2.1.2
It is recommended to
reduce the inspection
interval for bonding jobs
other than the ones
using solder cream.
Filter
Contamination, color
1.2.1.5
Contact Our C/S
Coil Tube
Wear, Loose Connection,
Bend
Monthly
1.2.1.3
Contact Our C/S
Nozzle
Wear, Clog,
Contamination
Daily
1.2.1.4
Head & ANC
Flying Vision
Window
Contamination of Lens
Weekly
1.2.1.1
Clening For
Contamination
L/M Guide
Contamination,
Lubrication
1.2.2.1 &
1.2.2.2
Refer to 1.1.2
Component
Lubrication
Ball Screw
Contamination,
Lubrication
1.2.2.3 &
1.2.2.4
Refer to 1.1.2
Component
Lubrication
Moving part
Cableveyor
Wear, damage
X-Y Frame
Moving part
Cable
Wear, damage
Monthly
Contact Our C/S
Belt
Tension, Wear
1.2.3.1
PCB Detect
Sensor
Contamination of Sensor
1.2.3.6
Stopper End
Wear
1.2.3.8
PCB
Conveyor
Hole Fixer Pin
Wear, swing
Monthly
Contact Our C/S
Feeder
Station
Upper Plate
Loose Component &
Residue
Daily
1.2.4.1
Cleaning For
Contamination
Feeder
Please refer to each Feeder’s Manual
Upward
Vision
Vision window
Contamination
Weekly
1.2.5
Set Pressure Setting Condition
1.2.6.1
Reset Condition
Filter & Drainer
Contamination and
Functioning
1.2.6.2
Replacing For
Contamination
Entire
Connection
Air Leaking
1.2.6.4
Contact Our C/S
Pneumatics
Speed Control
Moving Speed of Each
Section
Monthly
1.2.4.2
Adjust the pneumatics
etting by rotating each
speed controllerCW or
CCW
Cooling Fan
External Fan
Functioning, Noise
Weekly Contact Our C/S
Preventive Maintenance
1-3
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Ref.
Remark (Having
trouble)
PC Fan
Functioning, Noise
Filter (For
External Fan)
Contamination, Clog
Mouse
Keyboard
Lamp
Teaching Box
Functioning for Each Part
Monthly Contact Our C/S
Miscellaneous
Monitor
Display (discolor, fade,
distortion)
Monthly
Isolation
Switch
Current
Breaker
Current Protect
Monthly
Emergency
Switch
Weekly
Door Switch
Relay
Electric
Device
Fuse
Functioning for Each
Part, Wear
Monthly
Contact Our C/S
1.1.1.1. Replacement Period For wear and tear part
Table 1-2. Replacement period list
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Replacement
period
Remark
Nozzle Holder
Do preventive
maintenance
Weekly
3years
Contact our C/S For
Replacing
V-Ring
3years
Contact our C/S For
Replacing
Filter
Do preventive
maintenance
Monthly
6months
Contact our C/S For
Replacing
Head & ANC
Nozzle
Do preventive
maintenance
Daily
2years
Contact our C/S For
Replacing
PCB
Conveyor
Belt
Do preventive
maintenance
Monthly
3years
Contact our C/S For
Replacing
Pneumatics
Filter & Drainer
Do preventive
maintenance
Monthly
1year
Contact our C/S For
Replacing
Cooling FAN
Filter (For
External Fan)
Do preventive
maintenance
Weekly
1year
Contact our C/S For
Replacing
Samsung Component Placer CP-45F(V)/FS Reference Manual
1-4
Setting the replacement period for parts.
Based on the regulated use environment. If the use environment is poor, the
intervals for part inspection and replacement can be shortened.
1.1.2. Component Lubrication
Table 1-3. Table of Component Lubrication
Major Category Sub Category Lubricant Type Method Period
L/M Guide
RE-Lubrioation
SET MNW
Grease Gun Every Four Months
Head
Ball Spline
ALVANIAEP
GREASE 2
Apply Grease Every Three Months
L/M Guide Grease(EP2) Apply Grease Every Month
X-axis
Ball Screw Grease(EP2) Apply Grease Every Month
Grease(EP2)
Grease Gun Every Three Months
L/M Guide
Grease(EP2)
Apply Grease Every Month
Grease(EP2)
Grease Gun Every Three Months
Y-axis
Ball Screw
Grease(EP2)
Apply Grease Every Month
Lead Screw
Grease(EP2)
Apply Grease Every Two Months
PCB Conveyor
L/M Guide Rail
Grease(EP2)
Apply Grease Every Six Months
Grease(EP2): Li Compl. soap grease no.2.
Caution
How to apply grease
First, remove any dust or contaminant with antidust cloth, and apply
the grease thinly on the surface of the rail and screw groove with a
brush. Then slowly move the axis twice or three times to remove any
excessive grease on the rail and both ends of the screw.
If there is a lot of dust in the environment, it is best to remove chips or
dust on the rail thoroughly and apply grease often even before the
regular grease lubrication period.
z Recommended brush Type: The brush for paint coating (hog or
horse hair brush)
z Recommended grease application amount: 1cc/application for one
block
z Recommended grease lubrication amount: 2cc/lubrication
Caution
Install and remove the nozzles two or three times whenever applying
lubricant to the O-rings of Compliance.
" Note