cp45ref.pdf - 第31页
Pr eventive Maintenance 1-5 Grease specifications T ype : Lithium soap, high load (industrial purpose), li thium complex, and non leaded Cone Penetration: 265-295 (NLGI Grade No. 2), T emperature range: -15 / +150 ℃ (Dro…
Samsung Component Placer CP-45F(V)/FS Reference Manual
1-4
Setting the replacement period for parts.
Based on the regulated use environment. If the use environment is poor, the
intervals for part inspection and replacement can be shortened.
1.1.2. Component Lubrication
Table 1-3. Table of Component Lubrication
Major Category Sub Category Lubricant Type Method Period
L/M Guide
RE-Lubrioation
SET MNW
Grease Gun Every Four Months
Head
Ball Spline
ALVANIAEP
GREASE 2
Apply Grease Every Three Months
L/M Guide Grease(EP2) Apply Grease Every Month
X-axis
Ball Screw Grease(EP2) Apply Grease Every Month
Grease(EP2)
Grease Gun Every Three Months
L/M Guide
Grease(EP2)
Apply Grease Every Month
Grease(EP2)
Grease Gun Every Three Months
Y-axis
Ball Screw
Grease(EP2)
Apply Grease Every Month
Lead Screw
Grease(EP2)
Apply Grease Every Two Months
PCB Conveyor
L/M Guide Rail
Grease(EP2)
Apply Grease Every Six Months
Grease(EP2): Li Compl. soap grease no.2.
Caution
How to apply grease
First, remove any dust or contaminant with antidust cloth, and apply
the grease thinly on the surface of the rail and screw groove with a
brush. Then slowly move the axis twice or three times to remove any
excessive grease on the rail and both ends of the screw.
If there is a lot of dust in the environment, it is best to remove chips or
dust on the rail thoroughly and apply grease often even before the
regular grease lubrication period.
z Recommended brush Type: The brush for paint coating (hog or
horse hair brush)
z Recommended grease application amount: 1cc/application for one
block
z Recommended grease lubrication amount: 2cc/lubrication
Caution
Install and remove the nozzles two or three times whenever applying
lubricant to the O-rings of Compliance.
" Note
Preventive Maintenance
1-5
Grease specifications
Type : Lithium soap, high load (industrial purpose), lithium complex, and non leaded
Cone Penetration: 265-295 (NLGI Grade No. 2), Temperature range: -15 / +150 ℃
(Dropping point: 255℃)
Purchase information: Kihung Trading Co. (KANTO KASEI Sales representative in
Busan (T.051-808-3549))
Available in the unit of 15kg(1 mal).
Application method
In principle, apply or inject once every 100km of operation.
Inject or apply once every 1~2 weeks (If the machine is operated 24 hours a day)
Inject or apply once a month (If the machine is operated 10 hours a day)
Injection method
Check the grease gun. Do not mix it with other grease.
Inject through the grease nipple by using the Grease Gun. (Recommended injection
amount: 5g / per injection for one block)
Inject grease while moving the gantry slowly as it might not reach the rolling bearing
if it is injected while the LM Block is stationary. (Y axis)
Check the grease injection status while operating the machine slowly by using the
Teaching Box.
For even application of grease, warm up the machine for 1 minute before application
How to apply grease
First, remove any dust or contaminant with antidust cloth, and apply the grease thinly on
the surface of the rail and screw groove with a brush. Then slowly move the axis twice or
three times to remove any excessive grease on the rail and both ends of the screw.
If there is a lot of dust in the environment, it is best to remove chips or dust on the rail
thoroughly and apply grease often even before the regular grease lubrication period.
Recommended brush Type : The brush for paint coating (hog or horse hair brush)
Recommended grease application amount: 1cc/application for one block
Recommended grease lubrication amount: 2cc/lubrication
Caution
Samsung Component Placer CP-45F(V)/FS Reference Manual
1-6
Pyoundo Paint Brush Gobaki Paint Brush
Grease storage method
A grease container must be opened in a clean environment devoid of dust.
Wipe the utensil to take out the grease thoroughly and use. Do not use a wooden
spatula. If chips of wood get mixed up in the grease, severe problems could occur.
The oil separation phenomenon could occur in the grease left unused for a long time.
If this happens, mix it well before using it.
If grease is taken out from the center of the container and the scooped up spot is left
untouched, the oil separation phenomenon gets aggravated as the gravity is
concentrated in the scooped up area. Raise the center area slightly and store.
If the lid of the grease container gets damaged, moisture could penetrate or grease
could be oxidized due to contact with air. Take precautions.