cp45ref.pdf - 第30页
Samsung Component Placer CP-45F(V)/FS Refer ence Manual 1-4 Setting the replacement period for parts. Based on the regulated use environment. If the use environment is poor , the intervals for part inspection a nd replac…
Preventive Maintenance
1-3
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Ref.
Remark (Having
trouble)
PC Fan
Functioning, Noise
Filter (For
External Fan)
Contamination, Clog
Mouse
Keyboard
Lamp
Teaching Box
Functioning for Each Part
Monthly Contact Our C/S
Miscellaneous
Monitor
Display (discolor, fade,
distortion)
Monthly
Isolation
Switch
Current
Breaker
Current Protect
Monthly
Emergency
Switch
Weekly
Door Switch
Relay
Electric
Device
Fuse
Functioning for Each
Part, Wear
Monthly
Contact Our C/S
1.1.1.1. Replacement Period For wear and tear part
Table 1-2. Replacement period list
Check-up List
Major
Category
Sub
Category
Description
Check
Period
Replacement
period
Remark
Nozzle Holder
Do preventive
maintenance
Weekly
3years
Contact our C/S For
Replacing
V-Ring
3years
Contact our C/S For
Replacing
Filter
Do preventive
maintenance
Monthly
6months
Contact our C/S For
Replacing
Head & ANC
Nozzle
Do preventive
maintenance
Daily
2years
Contact our C/S For
Replacing
PCB
Conveyor
Belt
Do preventive
maintenance
Monthly
3years
Contact our C/S For
Replacing
Pneumatics
Filter & Drainer
Do preventive
maintenance
Monthly
1year
Contact our C/S For
Replacing
Cooling FAN
Filter (For
External Fan)
Do preventive
maintenance
Weekly
1year
Contact our C/S For
Replacing
Samsung Component Placer CP-45F(V)/FS Reference Manual
1-4
Setting the replacement period for parts.
Based on the regulated use environment. If the use environment is poor, the
intervals for part inspection and replacement can be shortened.
1.1.2. Component Lubrication
Table 1-3. Table of Component Lubrication
Major Category Sub Category Lubricant Type Method Period
L/M Guide
RE-Lubrioation
SET MNW
Grease Gun Every Four Months
Head
Ball Spline
ALVANIAEP
GREASE 2
Apply Grease Every Three Months
L/M Guide Grease(EP2) Apply Grease Every Month
X-axis
Ball Screw Grease(EP2) Apply Grease Every Month
Grease(EP2)
Grease Gun Every Three Months
L/M Guide
Grease(EP2)
Apply Grease Every Month
Grease(EP2)
Grease Gun Every Three Months
Y-axis
Ball Screw
Grease(EP2)
Apply Grease Every Month
Lead Screw
Grease(EP2)
Apply Grease Every Two Months
PCB Conveyor
L/M Guide Rail
Grease(EP2)
Apply Grease Every Six Months
Grease(EP2): Li Compl. soap grease no.2.
Caution
How to apply grease
First, remove any dust or contaminant with antidust cloth, and apply
the grease thinly on the surface of the rail and screw groove with a
brush. Then slowly move the axis twice or three times to remove any
excessive grease on the rail and both ends of the screw.
If there is a lot of dust in the environment, it is best to remove chips or
dust on the rail thoroughly and apply grease often even before the
regular grease lubrication period.
z Recommended brush Type: The brush for paint coating (hog or
horse hair brush)
z Recommended grease application amount: 1cc/application for one
block
z Recommended grease lubrication amount: 2cc/lubrication
Caution
Install and remove the nozzles two or three times whenever applying
lubricant to the O-rings of Compliance.
" Note
Preventive Maintenance
1-5
Grease specifications
Type : Lithium soap, high load (industrial purpose), lithium complex, and non leaded
Cone Penetration: 265-295 (NLGI Grade No. 2), Temperature range: -15 / +150 ℃
(Dropping point: 255℃)
Purchase information: Kihung Trading Co. (KANTO KASEI Sales representative in
Busan (T.051-808-3549))
Available in the unit of 15kg(1 mal).
Application method
In principle, apply or inject once every 100km of operation.
Inject or apply once every 1~2 weeks (If the machine is operated 24 hours a day)
Inject or apply once a month (If the machine is operated 10 hours a day)
Injection method
Check the grease gun. Do not mix it with other grease.
Inject through the grease nipple by using the Grease Gun. (Recommended injection
amount: 5g / per injection for one block)
Inject grease while moving the gantry slowly as it might not reach the rolling bearing
if it is injected while the LM Block is stationary. (Y axis)
Check the grease injection status while operating the machine slowly by using the
Teaching Box.
For even application of grease, warm up the machine for 1 minute before application
How to apply grease
First, remove any dust or contaminant with antidust cloth, and apply the grease thinly on
the surface of the rail and screw groove with a brush. Then slowly move the axis twice or
three times to remove any excessive grease on the rail and both ends of the screw.
If there is a lot of dust in the environment, it is best to remove chips or dust on the rail
thoroughly and apply grease often even before the regular grease lubrication period.
Recommended brush Type : The brush for paint coating (hog or horse hair brush)
Recommended grease application amount: 1cc/application for one block
Recommended grease lubrication amount: 2cc/lubrication
Caution