UV-9+Cure+Module+7269348_B+Manual.pdf - 第140页
Personal Protective Equipment (PPE): Clothing and Equipment worn t o reduce the risk of personal inju ry from hazards associ ated with operation, m aintenance , and servici ng of the Cure Module. This include s the wea r…
Glossary
Carrier: A device such as an Auer boat or lead
frame onto which workpieces are mounted and
carried during production.
Circuit: A combination of electrical or
electronic components, interconnected to
perform one or more specific functions.
Circuit Breaker: A switch that automatically
interrupts the electrical supply to the system
when the current exceeds the set level. Some
circuit breakers can be manually operated to turn
power off and on for servicing or maintenance
purposes.
Conveyor: Electro-mechanical device that
transports workpieces/carriers through the
curing chamber. The Conveyor consists of two
metallic rails, two sprocket-guided chains, traffic
sensors, and a variable speed electric motor.
Curing: The use of chemicals or radiation to
induce a desired change in a substance. For
example, some adhesives, inks, and coatings are
set by exposure to ultraviolet light and are said
to be UV-curing.
Current: The flow of electrons through an
electrical circuit. Usually measured in amperes.
Electrostatic Discharge (ESD): Discharge of a
static charge on a person’s body that travels
through a conductive path to ground. An
electronic component may suffer irreparable
damage when it is exposed to the static charge.
Emergency Shutdown: The Cure Module is
intentionally stopped to prevent injury to
personnel or damage to equipment. Shutdown is
accomplished by pushing the E-stop button.
End of Shift: When the Operator stops
production for the day and turns off the Cure
Module.
E-Stop: Emergency Off button on the front and
back panels of the Cure Module. Cuts all power
to the Cure Module. Part of the Integrated Safety
System.
Fuse: A safety device that is designed to
automatically cut off the flow of electricity when
the flow of current through the fuse exceeds its
rated capacity.
Grounding Strap: A strap worn on the wrist of
an Operator and plugged into Operator’s
Console jacks to prevent an electrostatic
discharge (ESD) that may cause damage to the
workpiece.
kPa: Kilopascals. Metric unit of pressure
measurement.
LED: Light-Emitting-Diode. A semiconductor
that emits light. The materials used in the diode
determine the color of light. Functions as a
system status indicator.
Levelers: Four adjustable pedestals (feet) on the
bottom of the Cure Module.
Light Beacon: A safety device with colored
lights and an audible alarm that is attached to the
top of a Cure Module. It is part of the Integrated
Safety System.
Material Safety Data Sheet (MSDS):
Information sheet for the safe usage of a specific
material. It is provided by the material
manufacturer and is usually included in the
material packaging.
Maintenance: Planned or unplanned activities
intended to keep the Cure Module in good
working order.
Operation: Functions, such as setting and
manipulating Cure Module controls, by which
the operator causes the equipment to perform its
intended purpose.
Operator: A non-technical level position. The
production operator monitors and operates pre-
programmed Cure Modules during production
runs and performs minor routine maintenance.
Glossary G-1
Personal Protective Equipment (PPE):
Clothing and Equipment worn to reduce the risk
of personal injury from hazards associated with
operation, maintenance, and servicing of the
Cure Module. This includes the wearing of
rubber gloves and safety glasses.
PLC: Programmable Logic Controller.
Computer-like, electronic device that controls
and manages the operation of the Cure Module.
Like a computer, the PLC has a power supply,
microprocessor chip, RAM memory,
input/output and communication ports, and must
be programmed to do its function.
Port: An opening in a mechanical device such
as the Conveyor port or the Exhaust Port at the
rear of the Cure Module.
Process Engineer: A technical level position.
The Process Engineer designs and develops
processes for automated electronic packaging
using production line equipment.
Production Shutdown: When the Cure Module
has been stopped under non-emergency
conditions such as the end of a shift.
PWA: Printed Wiring Assembly. The completed
PWB with electrical components installed. Also
known as a printed circuit board assembly
(PCBA).
PWB: Printed Wiring Board. An insulating
board containing conductive tracks for electrical
circuit connections on which chips and other
electronic components are placed.
Safety Interlock: A safety device used to
restrict access to the inside of the Cure Module
while the system is operating.
SCFM: Standard Cubic Feet per Minute. A unit
of flow of a liquid or gas.
Service Shutdown: When the Cure Module is
stopped and made safe so that servicing can be
performed.
Service Technician: Trained personnel
responsible for performing advanced system
servicing procedures.
SMEMA: Surface Mount Equipment
Manufacturers Association. Established protocol
for signal communication between two or more
different systems.
Traffic: The group of workpieces on the
Conveyor that are moving through the Cure
Module. A traffic fault occurs when sensors
along the Conveyor indicate that there is a delay
or disruption in the flow of workpieces.
Ultraviolet (UV) Light: The invisible region of
the light spectrum just beyond the violet end of
the visible region. The wavelength range, in
general, is from 1.0 to 400 nm. UV light is
subdivided into three distinct wavelength
regions described as UV-A, UV-B, or UV-C in
increasing order of photon energy
UV Curing System: A set of electrical and
mechanical components arranged to generate,
collect, condition and direct UV radiant energy,
for the curing of adhesives, coatings, and inks,
within a safe and controlled technological
process. A UV Curing System typically consists
of a lamp housing, power supply, and UV light
shields and enclosures.
UV Lamp: A light source (bulb) generating
ultraviolet energy from mercury stimulated by
microwaves. The Lamp is conditioned by a
high-voltage power supply. The bulb is placed
into a reflector housing that increases light
source efficiency by collecting and directing the
UV radiant energy. UV light from the Lamp
generates fast and complete curing of
photosensitive adhesives, coatings, and inks.
VAC: Volts Alternating Current.
VDC: Volts Direct Current.
Workpiece: Any surface, part, or element
(usually a PWB) coated with a material being
cured by UV light. Workpieces may be installed
in a carrier.
G-2 Glossary
Index
A
Adjustments
External UV Shutters Adjustment .................. 4-8
Internal UV Radiation Shutters Height
Adjustment ................................................ 4-6
Internal UV Radiation Trap Flap Height
Adjustment ................................................ 4-5
Internal UV Radiation Traps Adjustment ....... 4-7
UV Lamp Power Adjustment ......................... 4-9
UV Module Height Adjustment ..................... 4-4
Alarms ................................................................ 7-1
Anchoring the Cure Module ............................ 3-11
B
Backup PLC Data .............................................. 5-30
Board Jam Detection ........................................ 5-26
C
Close Loop Menu ............................................. 5-13
Closed Loop Calibration Procedure ................. 6-14
Control Menu ..................................................... 5-6
Conveyor
automatic width adjustment ......................... 4-3
chain lubrication ............................................ 6-7
chain tensioning ........................................... 6-10
setup and adjustment .................................... 1-3
theory of operation ....................................... 1-3
width adjustment .......................................... 4-2
Cure Module
specifications ................................................. 8-2
startup procedure .......................................... 5-2
working area allowances ............................... 8-6
D
Declaration of Conformity ................................. 8-4
Diagnostic Menu .............................................. 5-14
Diagrams
electrical ........................................................ 9-1
Disposal .............................................................. 2-5
Door Lock ........................................................... 1-5
E
Electronics Enclosure ......................................... 1-5
Emergency Shutdown ...................................... 2-12
EMO .................................................................. 2-12
E-Stop Button .................................... 1-5, 1-7, 2-12
Exhaust Connection ............................................ 3-9
Exhaust Port ....................................................... 1-7
External UV Shutters Adjustment ....................... 4-8
F
Facility Requirements ......................................... 8-1
H
Hood ................................................................... 1-5
opening and closing........................................ 6-1
I
Installation
anchoring the cure module .......................... 3-11
exhaust connection ........................................ 3-9
leveler adjustment ......................................... 3-3
uncrating/placing ........................................... 3-2
Internal UV Radiation Shutters Height Adjustment
........................................................................ 4-6
Internal UV Radiation Trap Flap Height
Adjustment ..................................................... 4-5
Internal UV Radiation Traps Adjustment............ 4-7
L
Language .......................................................... 5-19
Levelers............................................................... 1-5
adjusting ......................................................... 3-3
Light Beacon
description ..................................................... 1-5
Lock Out/Tag Out ............................................. 2-14
M
Main Circuit Breaker ......................................... 2-12
Main Power Switch ............................................. 1-5
Maintenance ...................................................... 6-2
closed loop calibration procedure ............... 6-14
conveyor chain lubrication ............................. 6-7
conveyor chain tensioning ........................... 6-10
preventive maintenance schedule ................. 6-2
quartz glass replacement ............................. 6-16
UV lamp replacement .................................... 6-4
Manuals .............................................................. 1-2
Index I-1