UV-9+Cure+Module+7269348_B+Manual.pdf - 第8页

vi Table of Contents 6.5.4  Chain Tensi oning ................................................................................................... 6-10  6.5.4.1  Front Rail Chain Tension Adjustm ent (UV-9 Version 1 Onl…

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5 Operation .......................................................................................................................................... 5-1
5.1 Overview ............................................................................................................................... 5-1
5.2 Safety First ............................................................................................................................ 5-1
5.3 Theory of Operation .............................................................................................................. 5-1
5.4 System Startup ...................................................................................................................... 5-2
5.5 Running Production ............................................................................................................... 5-3
5.5.1 Loading the Recipe .................................................................................................. 5-3
5.5.2 Starting the Oven ..................................................................................................... 5-4
5.5.3 Stopping Production ................................................................................................. 5-5
5.6 System Shutdown ................................................................................................................. 5-5
5.7 Software Description ............................................................................................................. 5-6
5.7.1 Control Menu ............................................................................................................ 5-6
5.7.1.1 Recipes Menu ........................................................................................... 5-7
5.7.2 Top/Bottom Lamp Menus ....................................................................................... 5-10
5.7.2.1 Lamp Parameters ................................................................................... 5-11
5.7.2.2 Graph ...................................................................................................... 5-12
5.7.2.3 Close Loop Menu (Option) ..................................................................... 5-13
5.7.2.4 Diagnostic Screen .................................................................................. 5-14
5.7.3 Alarms Screen ........................................................................................................ 5-15
5.7.4 My Oven Menu ....................................................................................................... 5-16
5.7.4.1 Password Screen .................................................................................. 5-17
5.7.4.2 Language Screen ................................................................................... 5-19
5.7.4.3 UV Lamp Counter Screen ...................................................................... 5-20
5.7.4.4 PLC Message Screen............................................................................. 5-21
5.7.4.5 SMEMA Screen ...................................................................................... 5-22
5.7.4.6 PLC Output Screens ............................................................................... 5-23
5.7.4.7 PLC Input Screens ................................................................................. 5-24
5.7.4.8 Process Time Control Screen (Option) .................................................. 5-25
5.7.4.9 Board Jam Detection Screen (Option) ................................................... 5-26
5.7.4.10 Shutters (Option) .................................................................................... 5-27
5.7.4.11 Backup Data/Factory Settings ................................................................ 5-30
6 Maintenance ...................................................................................................................................... 6-1
6.1 Overview ............................................................................................................................... 6-1
6.2 Safety First ............................................................................................................................ 6-1
6.3 Electrical Cabinet .................................................................................................................. 6-1
6.4 Opening and Closing the Hood ............................................................................................. 6-1
6.4.1 Opening .................................................................................................................... 6-1
6.4.2 Closing ..................................................................................................................... 6-2
6.5 Maintenance Procedures ...................................................................................................... 6-2
6.5.1 Preventive Maintenance Schedule .......................................................................... 6-2
6.5.2 UV Lamp Replacement ............................................................................................ 6-4
6.5.3 Conveyor Chain Lubrication ..................................................................................... 6-7
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vi Table of Contents
6.5.4 Chain Tensioning ................................................................................................... 6-10
6.5.4.1 Front Rail Chain Tension Adjustment (UV-9 Version 1 Only) ................ 6-11
6.5.4.2 Rear Rail Chain Tension Adjustment (UV-9 Version 1 Only) ................. 6-13
6.5.5 Closed Loop Calibration Procedure ....................................................................... 6-14
6.6 UV Module Quartz Glass Replacement .............................................................................. 6-16
6.6.1 Upper UV Module (UV-9 Version 1 Only) .............................................................. 6-16
6.6.2 Lower UV Module (Double-Sided Option Only) ..................................................... 6-17
7 Troubleshooting ............................................................................................................................... 7-1
7.1 Overview ............................................................................................................................... 7-1
7.2 Safety First ............................................................................................................................ 7-1
7.3 Record Keeping .................................................................................................................... 7-1
7.4 Alarms ................................................................................................................................... 7-1
8 Technical Data .................................................................................................................................. 8-1
8.1 Overview ............................................................................................................................... 8-1
8.2 Safety First ............................................................................................................................ 8-1
8.3 Facility Requirements ............................................................................................................ 8-1
8.4 System Specifications ........................................................................................................... 8-2
8.4.1 Weight and Dimensions ........................................................................................... 8-3
8.4.2 UV Lamp Life Spans ................................................................................................ 8-3
8.5 Declaration of Conformity ...................................................................................................... 8-4
8.6 System Specifications ........................................................................................................... 8-5
8.7 Seismic Safety ....................................................................................................................... 8-5
8.8 Recommended Working Area Allowances ........................................................................... 8-6
9 Block Diagrams ................................................................................................................................ 9-1
9.1 Safety First ............................................................................................................................ 9-1
9.2 Electrical Block Diagram ....................................................................................................... 9-1
10 Parts List ......................................................................................................................................... 10-1
10.1 Overview ............................................................................................................................. 10-1
10.2 Safety First .......................................................................................................................... 10-1
10.3 Spare Parts Kit .................................................................................................................... 10-1
10.4 Illustrated Parts List ............................................................................................................. 10-3
Glossary .................................................................................................................................................. G-1
Index .......................................................................................................................................................... I-1
Table of Figures
Figure 1-1 Front View ........................................................................................................................... 1-4
Figure 1-2 Rear View ........................................................................................................................... 1-6
Figure 2-1 Safety Warning Labels (Front/Right Side) .......................................................................... 2-8
Figure 2-2 Safety Warning Labels (Back/Left Side) ............................................................................. 2-9
Figure 2-3 Safety Warning Labels (Under Front Hood) ..................................................................... 2-10
Figure 2-4 S2-900 Safety Hazard Areas ............................................................................................ 2-11
Figure 2-5 EMO/Main Circuit Breaker Locations ............................................................................... 2-12
Figure 3-1 Height Adjustment .............................................................................................................. 3-2
Figure 3-2 Adjusting the Levelers ........................................................................................................ 3-3
Figure 3-3 System Leveling – Left to Right .......................................................................................... 3-4
Figure 3-4 System Leveling – Conveyor Entrance .............................................................................. 3-5
Figure 3-5 System Leveling – Conveyor Exit ....................................................................................... 3-5
Figure 3-6 Main Power Switch ............................................................................................................. 3-6
Figure 3-7 PLC Connection ................................................................................................................. 3-7
Figure 3-8 Exhaust Port ....................................................................................................................... 3-8
Figure 3-9 Exhaust Pump .................................................................................................................... 3-9
Figure 3-10 Shutter Pneumatics .......................................................................................................... 3-10
Figure 3-11 Seismic Brackets .............................................................................................................. 3-11
Figure 3-12 Anchoring the UV-9 Cure Module .................................................................................... 3-11
Figure 3-13 Control Panel .................................................................................................................... 3-13
Figure 4-1 Control Menu ...................................................................................................................... 4-2
Figure 4-2 Control Menu ...................................................................................................................... 4-3
Figure 4-3 Auto Width Enabled ............................................................................................................ 4-3
Figure 4-4 Auto Width Disabled ........................................................................................................... 4-4
Figure 4-5 UV Radiation Trap Modules ............................................................................................... 4-5
Figure 4-6 Trap Flap Adjustment Screws ............................................................................................ 4-5
Figure 4-7 UV Radiation Trap Shutters ................................................................................................ 4-6
Figure 4-8 Light Traps – Top Module ................................................................................................... 4-7
Figure 4-9 External UV Shutters .......................................................................................................... 4-8
Figure 4-10 Setting the Output Power (Open Loop) .............................................................................. 4-9
Figure 4-11 Setting the Output Power (Closed Loop) .......................................................................... 4-10
Figure 4-12 Adjusting the Lamp Height ............................................................................................... 4-11
Figure 4-13 75 mm Lamp Height Adjustment Performance Graph ..................................................... 4-12
Figure 5-1 Main Screen ........................................................................................................................ 5-2
Figure 5-2 Control Menu ...................................................................................................................... 5-3
Figure 5-3 Loading a Recipe ................................................................................................................ 5-3
Figure 5-4 Start Oven Confirmation Screen......................................................................................... 5-4
Figure 5-5 Oven Stop Confirmation Screen ......................................................................................... 5-5
Figure 5-6 Control Menu – Top and Bottom Lamps ............................................................................ 5-6
Figure 5-7 Select Access Level ........................................................................................................... 5-7
Figure 5-8 Operator Level Screen ....................................................................................................... 5-7
Figure 5-9 Operator Level Screen – Recipe List ................................................................................. 5-8
Figure 5-10 Process Access Screen ...................................................................................................... 5-9
Figure 5-11 Top Lamp/Bottom Lamp Menus (Top Lamp shown) ........................................................ 5-10
Figure 5-12 Lamp Parameters Screen (Top Lamp shown) ................................................................. 5-11
Figure 5-13 Lamp Graph Screen (Top Lamp shown) .......................................................................... 5-12
Figure 5-14 Lamp Parameters Screen - Close Loop Option Enabled (Top Lamp shown) .................. 5-13
Figure 5-15 Lamp Diagnostic Screen (Top Lamp shown) ................................................................... 5-14
Figure 5-16 Alarm Screen .................................................................................................................... 5-15
Figure 5-17 My Oven Menu ................................................................................................................. 5-16
Figure 5-18 Password Screen ............................................................................................................. 5-17
Figure 5-19 Main Menu – Language Change ...................................................................................... 5-19
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