UV-9+Cure+Module+7269348_B+Manual.pdf - 第5页
Table of Contents 1 Introduction .............................................. ................................................... ..................................... 1-1 1.1 Overview .................................…
Manual Conventions
Bold Text Dispensing system labels, buttons and switches, and software menu selections
and commands appear in
this text style.
[Bracketed Text] [Bracketed Text] indicates a single key or key combination to press on a
computer keyboard, such as [Enter] or [Alt + Tab].
Text > Text Refers to a series of menu bar commands in the software.
WARNING! Personnel Safety Warning - This symbol appears in a shaded text block to warn
you about actions that could cause personal injury or death.
CAUTION! Property Damage Caution - This symbol appears in a shaded text block to warn
you about actions that could cause serious damage to the machinery, software,
parts being processed, and facilities.
NOTE
This symbol appears next to helpful information relating to text that precedes it, or
information you must know before proceeding.
TIP
This symbol appears next to a timesaving or technique tip.
ii Manual Conventions
Table of Contents
1 Introduction ...................................................................................................................................... 1-1
1.1 Overview ............................................................................................................................... 1-1
1.2 System Description ............................................................................................................... 1-1
1.3 Safety First ............................................................................................................................ 1-1
1.4 Documentation Provided ....................................................................................................... 1-2
1.5 System Installation and Testing ............................................................................................ 1-2
1.6 What is UV Curing? ............................................................................................................... 1-2
1.7 Training ................................................................................................................................. 1-3
1.7.1 Student Certification ................................................................................................. 1-3
1.7.2 Student Registration ................................................................................................. 1-3
1.8 Conveyor ............................................................................................................................... 1-3
1.8.1 Theory of Operation ................................................................................................. 1-3
1.8.2 Set-up and Adjustment ............................................................................................. 1-3
1.9 System Illustrations ............................................................................................................... 1-4
1.9.1 Front View Features ................................................................................................. 1-4
1.9.2 Rear View Features ................................................................................................. 1-6
2 Safety ................................................................................................................................................. 2-1
2.1 Overview ............................................................................................................................... 2-1
2.2 Facility Requirements ............................................................................................................ 2-1
2.3 Equipment Usage .................................................................................................................. 2-2
2.3.1 Intended Use ............................................................................................................ 2-2
2.3.2 Misuse ...................................................................................................................... 2-2
2.4 Basic Safety Precautions and Practices ............................................................................... 2-3
2.4.1 Safety of Personnel .................................................................................................. 2-3
2.4.2 Material Safety ......................................................................................................... 2-4
2.4.3 Ultraviolet Radiation ................................................................................................. 2-4
2.4.4 Preventing Cure Module and Workpiece Damage .................................................. 2-5
2.5 Disposal ................................................................................................................................. 2-5
2.6 Lifting and Transport Precautions ......................................................................................... 2-6
2.6.1 Considerations ......................................................................................................... 2-6
2.6.2 Precautions .............................................................................................................. 2-6
2.7 Earthquake Precautions ........................................................................................................ 2-6
2.8 Safety Warning Labels .......................................................................................................... 2-7
2.9 Residual Safety Risks ......................................................................................................... 2-11
2.10 Emergency Shutdown ......................................................................................................... 2-12
2.10.1 Emergency Shutdown Situations ........................................................................... 2-13
2.10.2 Emergency Shutdown Recovery ............................................................................ 2-13
2.11 Service Shutdown ............................................................................................................... 2-13
2.12 Lockout/Tagout of Electrical Energy ................................................................................... 2-14
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2.13 Integrated Safety Systems .................................................................................................. 2-14
2.13.1 Hood Interlock ........................................................................................................ 2-14
2.13.2 Low Voltage Indicator Light .................................................................................... 2-15
2.13.3 Light Beacon .......................................................................................................... 2-15
2.14 Transportation and Storage ................................................................................................ 2-15
3 Installation ........................................................................................................................................ 3-1
3.1 Overview ............................................................................................................................... 3-1
3.2 Safety First ............................................................................................................................ 3-1
3.3 Facility Requirements ............................................................................................................ 3-1
3.4 Tools and Materials Needed ................................................................................................. 3-1
3.5 Unpacking and Placing the UV-9 Cure Module .................................................................... 3-2
3.6 Unpacking the Accessories ................................................................................................... 3-3
3.7 Leveling the UV-9 Cure Module ............................................................................................ 3-4
3.8 Connecting the Power ........................................................................................................... 3-6
3.9 Connecting SMEMA Cables .................................................................................................. 3-7
3.10 Connecting the PLC to Upstream Equipment ....................................................................... 3-7
3.11 Connecting the Exhaust ........................................................................................................ 3-8
3.11.1 Exhaust Fan Rotation Direction ............................................................................... 3-9
3.12 Pneumatic Connection (Shutter Option) ............................................................................. 3-10
3.13 Post-installation Functional Testing .................................................................................... 3-10
3.14 Anchoring the Oven ............................................................................................................ 3-11
3.15 Initial Startup ....................................................................................................................... 3-12
3.16 Shut Down ........................................................................................................................... 3-13
3.17 Emergency Shut Down ....................................................................................................... 3-13
4 Adjustments ...................................................................................................................................... 4-1
4.1 Overview ............................................................................................................................... 4-1
4.2 Safety First ............................................................................................................................ 4-1
4.3 Record Keeping .................................................................................................................... 4-1
4.4 Conveyor Width Adjustment .................................................................................................. 4-2
4.4.1 Automatic Conveyor Width Adjustment (Option) ..................................................... 4-3
4.5 UV Module Height Adjustment .............................................................................................. 4-4
4.6 Internal UV Radiation Trap Flap Height Adjustment ............................................................. 4-5
4.7 Internal UV Radiation Shutters Height Adjustment ............................................................... 4-6
4.8 Internal UV Radiation Traps Adjustment ............................................................................... 4-7
4.9 External UV Shutters Adjustment .......................................................................................... 4-8
4.10 UV Lamp Power Adjustment ................................................................................................. 4-9
4.10.1 Oven with Open Loop (Manual) Regulation ............................................................. 4-9
4.10.2 Oven with Close Loop Regulation (Option) ........................................................... 4-10
4.11 Top Lamp Height Adjustment .............................................................................................. 4-11
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