UV-9+Cure+Module+7269348_B+Manual.pdf - 第9页

Table of Figures Figure 1 -1 Front View ............................................................................... ............................................ 1 -4 Figure 1 -2 Rear View ............................…

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vi Table of Contents
6.5.4 Chain Tensioning ................................................................................................... 6-10
6.5.4.1 Front Rail Chain Tension Adjustment (UV-9 Version 1 Only) ................ 6-11
6.5.4.2 Rear Rail Chain Tension Adjustment (UV-9 Version 1 Only) ................. 6-13
6.5.5 Closed Loop Calibration Procedure ....................................................................... 6-14
6.6 UV Module Quartz Glass Replacement .............................................................................. 6-16
6.6.1 Upper UV Module (UV-9 Version 1 Only) .............................................................. 6-16
6.6.2 Lower UV Module (Double-Sided Option Only) ..................................................... 6-17
7 Troubleshooting ............................................................................................................................... 7-1
7.1 Overview ............................................................................................................................... 7-1
7.2 Safety First ............................................................................................................................ 7-1
7.3 Record Keeping .................................................................................................................... 7-1
7.4 Alarms ................................................................................................................................... 7-1
8 Technical Data .................................................................................................................................. 8-1
8.1 Overview ............................................................................................................................... 8-1
8.2 Safety First ............................................................................................................................ 8-1
8.3 Facility Requirements ............................................................................................................ 8-1
8.4 System Specifications ........................................................................................................... 8-2
8.4.1 Weight and Dimensions ........................................................................................... 8-3
8.4.2 UV Lamp Life Spans ................................................................................................ 8-3
8.5 Declaration of Conformity ...................................................................................................... 8-4
8.6 System Specifications ........................................................................................................... 8-5
8.7 Seismic Safety ....................................................................................................................... 8-5
8.8 Recommended Working Area Allowances ........................................................................... 8-6
9 Block Diagrams ................................................................................................................................ 9-1
9.1 Safety First ............................................................................................................................ 9-1
9.2 Electrical Block Diagram ....................................................................................................... 9-1
10 Parts List ......................................................................................................................................... 10-1
10.1 Overview ............................................................................................................................. 10-1
10.2 Safety First .......................................................................................................................... 10-1
10.3 Spare Parts Kit .................................................................................................................... 10-1
10.4 Illustrated Parts List ............................................................................................................. 10-3
Glossary .................................................................................................................................................. G-1
Index .......................................................................................................................................................... I-1
Table of Figures
Figure 1-1 Front View ........................................................................................................................... 1-4
Figure 1-2 Rear View ........................................................................................................................... 1-6
Figure 2-1 Safety Warning Labels (Front/Right Side) .......................................................................... 2-8
Figure 2-2 Safety Warning Labels (Back/Left Side) ............................................................................. 2-9
Figure 2-3 Safety Warning Labels (Under Front Hood) ..................................................................... 2-10
Figure 2-4 S2-900 Safety Hazard Areas ............................................................................................ 2-11
Figure 2-5 EMO/Main Circuit Breaker Locations ............................................................................... 2-12
Figure 3-1 Height Adjustment .............................................................................................................. 3-2
Figure 3-2 Adjusting the Levelers ........................................................................................................ 3-3
Figure 3-3 System Leveling – Left to Right .......................................................................................... 3-4
Figure 3-4 System Leveling – Conveyor Entrance .............................................................................. 3-5
Figure 3-5 System Leveling – Conveyor Exit ....................................................................................... 3-5
Figure 3-6 Main Power Switch ............................................................................................................. 3-6
Figure 3-7 PLC Connection ................................................................................................................. 3-7
Figure 3-8 Exhaust Port ....................................................................................................................... 3-8
Figure 3-9 Exhaust Pump .................................................................................................................... 3-9
Figure 3-10 Shutter Pneumatics .......................................................................................................... 3-10
Figure 3-11 Seismic Brackets .............................................................................................................. 3-11
Figure 3-12 Anchoring the UV-9 Cure Module .................................................................................... 3-11
Figure 3-13 Control Panel .................................................................................................................... 3-13
Figure 4-1 Control Menu ...................................................................................................................... 4-2
Figure 4-2 Control Menu ...................................................................................................................... 4-3
Figure 4-3 Auto Width Enabled ............................................................................................................ 4-3
Figure 4-4 Auto Width Disabled ........................................................................................................... 4-4
Figure 4-5 UV Radiation Trap Modules ............................................................................................... 4-5
Figure 4-6 Trap Flap Adjustment Screws ............................................................................................ 4-5
Figure 4-7 UV Radiation Trap Shutters ................................................................................................ 4-6
Figure 4-8 Light Traps – Top Module ................................................................................................... 4-7
Figure 4-9 External UV Shutters .......................................................................................................... 4-8
Figure 4-10 Setting the Output Power (Open Loop) .............................................................................. 4-9
Figure 4-11 Setting the Output Power (Closed Loop) .......................................................................... 4-10
Figure 4-12 Adjusting the Lamp Height ............................................................................................... 4-11
Figure 4-13 75 mm Lamp Height Adjustment Performance Graph ..................................................... 4-12
Figure 5-1 Main Screen ........................................................................................................................ 5-2
Figure 5-2 Control Menu ...................................................................................................................... 5-3
Figure 5-3 Loading a Recipe ................................................................................................................ 5-3
Figure 5-4 Start Oven Confirmation Screen......................................................................................... 5-4
Figure 5-5 Oven Stop Confirmation Screen ......................................................................................... 5-5
Figure 5-6 Control Menu – Top and Bottom Lamps ............................................................................ 5-6
Figure 5-7 Select Access Level ........................................................................................................... 5-7
Figure 5-8 Operator Level Screen ....................................................................................................... 5-7
Figure 5-9 Operator Level Screen – Recipe List ................................................................................. 5-8
Figure 5-10 Process Access Screen ...................................................................................................... 5-9
Figure 5-11 Top Lamp/Bottom Lamp Menus (Top Lamp shown) ........................................................ 5-10
Figure 5-12 Lamp Parameters Screen (Top Lamp shown) ................................................................. 5-11
Figure 5-13 Lamp Graph Screen (Top Lamp shown) .......................................................................... 5-12
Figure 5-14 Lamp Parameters Screen - Close Loop Option Enabled (Top Lamp shown) .................. 5-13
Figure 5-15 Lamp Diagnostic Screen (Top Lamp shown) ................................................................... 5-14
Figure 5-16 Alarm Screen .................................................................................................................... 5-15
Figure 5-17 My Oven Menu ................................................................................................................. 5-16
Figure 5-18 Password Screen ............................................................................................................. 5-17
Figure 5-19 Main Menu – Language Change ...................................................................................... 5-19
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Figure 5-20 UV Lamp Counter ............................................................................................................. 5-20
Figure 5-21 PLC Message Screen ....................................................................................................... 5-21
Figure 5-22 SMEMA Screen ................................................................................................................ 5-22
Figure 5-23 PLC Output Screens ......................................................................................................... 5-23
Figure 5-24 PLC Input Screens ........................................................................................................... 5-24
Figure 5-25 Process Time Control Screen .......................................................................................... 5-25
Figure 5-26 SMEMA - Board Jam Detection ........................................................................................ 5-26
Figure 5-27 PCB Length ...................................................................................................................... 5-27
Figure 5-28 SMEMA Menu – Shutters Option ..................................................................................... 5-27
Figure 5-29 My Oven Menu – Shutters Option .................................................................................... 5-28
Figure 5-30 Shutters Enabled .............................................................................................................. 5-28
Figure 5-31 Manual Mode Screen ....................................................................................................... 5-29
Figure 5-32 My Oven – Control Menu .................................................................................................. 5-30
Figure 5-33 Enter Data Record Name ................................................................................................. 5-30
Figure 5-34 Save PLC Settings............................................................................................................ 5-31
Figure 5-35 Enter File Name ................................................................................................................ 5-31
Figure 5-36 PLC Settings Saved ......................................................................................................... 5-31
Figure 6-1 Upper UV Lamp Module – Rear ......................................................................................... 6-4
Figure 6-2 Remove the Nuts from the Module ..................................................................................... 6-4
Figure 6-3 Slide out the Module ........................................................................................................... 6-4
Figure 6-4 Holding the Module ............................................................................................................. 6-5
Figure 6-5 Release the Screws ............................................................................................................ 6-5
Figure 6-6 Removing the Lamp ........................................................................................................... 6-6
Figure 6-7 Top Lamp Circuit Breaker ................................................................................................... 6-7
Figure 6-8 Remove the Tunnel Cover .................................................................................................. 6-7
Figure 6-9 Remove the Magnetic Target ............................................................................................. 6-8
Figure 6-10 Place the Magnetic Target in Front of Magnetic Sensor .................................................... 6-8
Figure 6-11 Apply the Lubricant ............................................................................................................. 6-9
Figure 6-12 Conveyor Chain Tensioning ............................................................................................. 6-10
Figure 6-13 Front Rail Side Cover ....................................................................................................... 6-11
Figure 6-14 Front Rail Chain Tension Adjustment ............................................................................... 6-11
Figure 6-15 Front Rail Chain Tensioner ............................................................................................... 6-12
Figure 6-16 Rear Rail Chain Tension Adjustment ............................................................................... 6-13
Figure 6-17 Closed Loop Parameters Screen – High Power .............................................................. 6-14
Figure 6-18 Closed Loop Parameters Screen – Low Power ............................................................... 6-15
Figure 6-19 Terminal Cover Tabs ........................................................................................................ 6-16
Figure 6-20 Terminal Cover Vertical Fold ............................................................................................ 6-16
Figure 6-21 Accessing the Lower UV Module ..................................................................................... 6-17
Figure 6-22 Quartz Glass Support Brackets ........................................................................................ 6-17
Figure 8-1 Weight Distribution ............................................................................................................. 8-5
Figure 8-2 Center of Gravity – Front .................................................................................................... 8-6
Figure 8-3 Center of Gravity - Side ...................................................................................................... 8-6
Figure 8-4 Recommended Working Allowances - Front View ............................................................. 8-6
Figure 8-5 Recommended Working Allowances - Top View ............................................................... 8-7
Figure 9-1 Electrical Block Diagram ..................................................................................................... 9-2
Figure 10-1 Bottom UV Lamp Module (Optional Equipment) .............................................................. 10-3
Figure 10-2 UV Module ........................................................................................................................ 10-4
Figure 10-3 Electrical Cabinet .............................................................................................................. 10-5
Figure 10-4 Standard Conveyor ........................................................................................................... 10-6
Figure 10-5 Right to Left Conveyor - Optional ..................................................................................... 10-7
Figure 10-6 Dual Track Same Way 4 Rail Conveyor - Optional .......................................................... 10-8
Figure 10-7 Heavy Duty Conveyor - Optional ...................................................................................... 10-9
Figure 10-8 Automatic Width Adjustment .......................................................................................... 10-10
Figure 10-9 Top or Bottom Close Loop Regulation ........................................................................... 10-11
Figure 10-10 Inlet/Outlet Shutter – Optional ........................................................................................ 10-12
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