UV-9+Cure+Module+7269348_B+Manual.pdf - 第7页
5 Operation ......... ................................................... ................................................... ........................... 5-1 5.1 Overview .................................... ............…
2.13 Integrated Safety Systems .................................................................................................. 2-14
2.13.1 Hood Interlock ........................................................................................................ 2-14
2.13.2 Low Voltage Indicator Light .................................................................................... 2-15
2.13.3 Light Beacon .......................................................................................................... 2-15
2.14 Transportation and Storage ................................................................................................ 2-15
3 Installation ........................................................................................................................................ 3-1
3.1 Overview ............................................................................................................................... 3-1
3.2 Safety First ............................................................................................................................ 3-1
3.3 Facility Requirements ............................................................................................................ 3-1
3.4 Tools and Materials Needed ................................................................................................. 3-1
3.5 Unpacking and Placing the UV-9 Cure Module .................................................................... 3-2
3.6 Unpacking the Accessories ................................................................................................... 3-3
3.7 Leveling the UV-9 Cure Module ............................................................................................ 3-4
3.8 Connecting the Power ........................................................................................................... 3-6
3.9 Connecting SMEMA Cables .................................................................................................. 3-7
3.10 Connecting the PLC to Upstream Equipment ....................................................................... 3-7
3.11 Connecting the Exhaust ........................................................................................................ 3-8
3.11.1 Exhaust Fan Rotation Direction ............................................................................... 3-9
3.12 Pneumatic Connection (Shutter Option) ............................................................................. 3-10
3.13 Post-installation Functional Testing .................................................................................... 3-10
3.14 Anchoring the Oven ............................................................................................................ 3-11
3.15 Initial Startup ....................................................................................................................... 3-12
3.16 Shut Down ........................................................................................................................... 3-13
3.17 Emergency Shut Down ....................................................................................................... 3-13
4 Adjustments ...................................................................................................................................... 4-1
4.1 Overview ............................................................................................................................... 4-1
4.2 Safety First ............................................................................................................................ 4-1
4.3 Record Keeping .................................................................................................................... 4-1
4.4 Conveyor Width Adjustment .................................................................................................. 4-2
4.4.1 Automatic Conveyor Width Adjustment (Option) ..................................................... 4-3
4.5 UV Module Height Adjustment .............................................................................................. 4-4
4.6 Internal UV Radiation Trap Flap Height Adjustment ............................................................. 4-5
4.7 Internal UV Radiation Shutters Height Adjustment ............................................................... 4-6
4.8 Internal UV Radiation Traps Adjustment ............................................................................... 4-7
4.9 External UV Shutters Adjustment .......................................................................................... 4-8
4.10 UV Lamp Power Adjustment ................................................................................................. 4-9
4.10.1 Oven with Open Loop (Manual) Regulation ............................................................. 4-9
4.10.2 Oven with Close Loop Regulation (Option) ........................................................... 4-10
4.11 Top Lamp Height Adjustment .............................................................................................. 4-11
iv Table of Contents
5 Operation .......................................................................................................................................... 5-1
5.1 Overview ............................................................................................................................... 5-1
5.2 Safety First ............................................................................................................................ 5-1
5.3 Theory of Operation .............................................................................................................. 5-1
5.4 System Startup ...................................................................................................................... 5-2
5.5 Running Production ............................................................................................................... 5-3
5.5.1 Loading the Recipe .................................................................................................. 5-3
5.5.2 Starting the Oven ..................................................................................................... 5-4
5.5.3 Stopping Production ................................................................................................. 5-5
5.6 System Shutdown ................................................................................................................. 5-5
5.7 Software Description ............................................................................................................. 5-6
5.7.1 Control Menu ............................................................................................................ 5-6
5.7.1.1 Recipes Menu ........................................................................................... 5-7
5.7.2 Top/Bottom Lamp Menus ....................................................................................... 5-10
5.7.2.1 Lamp Parameters ................................................................................... 5-11
5.7.2.2 Graph ...................................................................................................... 5-12
5.7.2.3 Close Loop Menu (Option) ..................................................................... 5-13
5.7.2.4 Diagnostic Screen .................................................................................. 5-14
5.7.3 Alarms Screen ........................................................................................................ 5-15
5.7.4 My Oven Menu ....................................................................................................... 5-16
5.7.4.1 Password Screen .................................................................................. 5-17
5.7.4.2 Language Screen ................................................................................... 5-19
5.7.4.3 UV Lamp Counter Screen ...................................................................... 5-20
5.7.4.4 PLC Message Screen............................................................................. 5-21
5.7.4.5 SMEMA Screen ...................................................................................... 5-22
5.7.4.6 PLC Output Screens ............................................................................... 5-23
5.7.4.7 PLC Input Screens ................................................................................. 5-24
5.7.4.8 Process Time Control Screen (Option) .................................................. 5-25
5.7.4.9 Board Jam Detection Screen (Option) ................................................... 5-26
5.7.4.10 Shutters (Option) .................................................................................... 5-27
5.7.4.11 Backup Data/Factory Settings ................................................................ 5-30
6 Maintenance ...................................................................................................................................... 6-1
6.1 Overview ............................................................................................................................... 6-1
6.2 Safety First ............................................................................................................................ 6-1
6.3 Electrical Cabinet .................................................................................................................. 6-1
6.4 Opening and Closing the Hood ............................................................................................. 6-1
6.4.1 Opening .................................................................................................................... 6-1
6.4.2 Closing ..................................................................................................................... 6-2
6.5 Maintenance Procedures ...................................................................................................... 6-2
6.5.1 Preventive Maintenance Schedule .......................................................................... 6-2
6.5.2 UV Lamp Replacement ............................................................................................ 6-4
6.5.3 Conveyor Chain Lubrication ..................................................................................... 6-7
Table of Contents v
vi Table of Contents
6.5.4 Chain Tensioning ................................................................................................... 6-10
6.5.4.1 Front Rail Chain Tension Adjustment (UV-9 Version 1 Only) ................ 6-11
6.5.4.2 Rear Rail Chain Tension Adjustment (UV-9 Version 1 Only) ................. 6-13
6.5.5 Closed Loop Calibration Procedure ....................................................................... 6-14
6.6 UV Module Quartz Glass Replacement .............................................................................. 6-16
6.6.1 Upper UV Module (UV-9 Version 1 Only) .............................................................. 6-16
6.6.2 Lower UV Module (Double-Sided Option Only) ..................................................... 6-17
7 Troubleshooting ............................................................................................................................... 7-1
7.1 Overview ............................................................................................................................... 7-1
7.2 Safety First ............................................................................................................................ 7-1
7.3 Record Keeping .................................................................................................................... 7-1
7.4 Alarms ................................................................................................................................... 7-1
8 Technical Data .................................................................................................................................. 8-1
8.1 Overview ............................................................................................................................... 8-1
8.2 Safety First ............................................................................................................................ 8-1
8.3 Facility Requirements ............................................................................................................ 8-1
8.4 System Specifications ........................................................................................................... 8-2
8.4.1 Weight and Dimensions ........................................................................................... 8-3
8.4.2 UV Lamp Life Spans ................................................................................................ 8-3
8.5 Declaration of Conformity ...................................................................................................... 8-4
8.6 System Specifications ........................................................................................................... 8-5
8.7 Seismic Safety ....................................................................................................................... 8-5
8.8 Recommended Working Area Allowances ........................................................................... 8-6
9 Block Diagrams ................................................................................................................................ 9-1
9.1 Safety First ............................................................................................................................ 9-1
9.2 Electrical Block Diagram ....................................................................................................... 9-1
10 Parts List ......................................................................................................................................... 10-1
10.1 Overview ............................................................................................................................. 10-1
10.2 Safety First .......................................................................................................................... 10-1
10.3 Spare Parts Kit .................................................................................................................... 10-1
10.4 Illustrated Parts List ............................................................................................................. 10-3
Glossary .................................................................................................................................................. G-1
Index .......................................................................................................................................................... I-1