UV-9+Cure+Module+7269348_B+Manual.pdf - 第6页
2.13 Integrated Safety S ystems ......................................................... ......................................... 2- 14 2.13.1 Hood Interlock ............................................................…
Table of Contents
1 Introduction ...................................................................................................................................... 1-1
1.1 Overview ............................................................................................................................... 1-1
1.2 System Description ............................................................................................................... 1-1
1.3 Safety First ............................................................................................................................ 1-1
1.4 Documentation Provided ....................................................................................................... 1-2
1.5 System Installation and Testing ............................................................................................ 1-2
1.6 What is UV Curing? ............................................................................................................... 1-2
1.7 Training ................................................................................................................................. 1-3
1.7.1 Student Certification ................................................................................................. 1-3
1.7.2 Student Registration ................................................................................................. 1-3
1.8 Conveyor ............................................................................................................................... 1-3
1.8.1 Theory of Operation ................................................................................................. 1-3
1.8.2 Set-up and Adjustment ............................................................................................. 1-3
1.9 System Illustrations ............................................................................................................... 1-4
1.9.1 Front View Features ................................................................................................. 1-4
1.9.2 Rear View Features ................................................................................................. 1-6
2 Safety ................................................................................................................................................. 2-1
2.1 Overview ............................................................................................................................... 2-1
2.2 Facility Requirements ............................................................................................................ 2-1
2.3 Equipment Usage .................................................................................................................. 2-2
2.3.1 Intended Use ............................................................................................................ 2-2
2.3.2 Misuse ...................................................................................................................... 2-2
2.4 Basic Safety Precautions and Practices ............................................................................... 2-3
2.4.1 Safety of Personnel .................................................................................................. 2-3
2.4.2 Material Safety ......................................................................................................... 2-4
2.4.3 Ultraviolet Radiation ................................................................................................. 2-4
2.4.4 Preventing Cure Module and Workpiece Damage .................................................. 2-5
2.5 Disposal ................................................................................................................................. 2-5
2.6 Lifting and Transport Precautions ......................................................................................... 2-6
2.6.1 Considerations ......................................................................................................... 2-6
2.6.2 Precautions .............................................................................................................. 2-6
2.7 Earthquake Precautions ........................................................................................................ 2-6
2.8 Safety Warning Labels .......................................................................................................... 2-7
2.9 Residual Safety Risks ......................................................................................................... 2-11
2.10 Emergency Shutdown ......................................................................................................... 2-12
2.10.1 Emergency Shutdown Situations ........................................................................... 2-13
2.10.2 Emergency Shutdown Recovery ............................................................................ 2-13
2.11 Service Shutdown ............................................................................................................... 2-13
2.12 Lockout/Tagout of Electrical Energy ................................................................................... 2-14
Table of Contents iii
2.13 Integrated Safety Systems .................................................................................................. 2-14
2.13.1 Hood Interlock ........................................................................................................ 2-14
2.13.2 Low Voltage Indicator Light .................................................................................... 2-15
2.13.3 Light Beacon .......................................................................................................... 2-15
2.14 Transportation and Storage ................................................................................................ 2-15
3 Installation ........................................................................................................................................ 3-1
3.1 Overview ............................................................................................................................... 3-1
3.2 Safety First ............................................................................................................................ 3-1
3.3 Facility Requirements ............................................................................................................ 3-1
3.4 Tools and Materials Needed ................................................................................................. 3-1
3.5 Unpacking and Placing the UV-9 Cure Module .................................................................... 3-2
3.6 Unpacking the Accessories ................................................................................................... 3-3
3.7 Leveling the UV-9 Cure Module ............................................................................................ 3-4
3.8 Connecting the Power ........................................................................................................... 3-6
3.9 Connecting SMEMA Cables .................................................................................................. 3-7
3.10 Connecting the PLC to Upstream Equipment ....................................................................... 3-7
3.11 Connecting the Exhaust ........................................................................................................ 3-8
3.11.1 Exhaust Fan Rotation Direction ............................................................................... 3-9
3.12 Pneumatic Connection (Shutter Option) ............................................................................. 3-10
3.13 Post-installation Functional Testing .................................................................................... 3-10
3.14 Anchoring the Oven ............................................................................................................ 3-11
3.15 Initial Startup ....................................................................................................................... 3-12
3.16 Shut Down ........................................................................................................................... 3-13
3.17 Emergency Shut Down ....................................................................................................... 3-13
4 Adjustments ...................................................................................................................................... 4-1
4.1 Overview ............................................................................................................................... 4-1
4.2 Safety First ............................................................................................................................ 4-1
4.3 Record Keeping .................................................................................................................... 4-1
4.4 Conveyor Width Adjustment .................................................................................................. 4-2
4.4.1 Automatic Conveyor Width Adjustment (Option) ..................................................... 4-3
4.5 UV Module Height Adjustment .............................................................................................. 4-4
4.6 Internal UV Radiation Trap Flap Height Adjustment ............................................................. 4-5
4.7 Internal UV Radiation Shutters Height Adjustment ............................................................... 4-6
4.8 Internal UV Radiation Traps Adjustment ............................................................................... 4-7
4.9 External UV Shutters Adjustment .......................................................................................... 4-8
4.10 UV Lamp Power Adjustment ................................................................................................. 4-9
4.10.1 Oven with Open Loop (Manual) Regulation ............................................................. 4-9
4.10.2 Oven with Close Loop Regulation (Option) ........................................................... 4-10
4.11 Top Lamp Height Adjustment .............................................................................................. 4-11
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5 Operation .......................................................................................................................................... 5-1
5.1 Overview ............................................................................................................................... 5-1
5.2 Safety First ............................................................................................................................ 5-1
5.3 Theory of Operation .............................................................................................................. 5-1
5.4 System Startup ...................................................................................................................... 5-2
5.5 Running Production ............................................................................................................... 5-3
5.5.1 Loading the Recipe .................................................................................................. 5-3
5.5.2 Starting the Oven ..................................................................................................... 5-4
5.5.3 Stopping Production ................................................................................................. 5-5
5.6 System Shutdown ................................................................................................................. 5-5
5.7 Software Description ............................................................................................................. 5-6
5.7.1 Control Menu ............................................................................................................ 5-6
5.7.1.1 Recipes Menu ........................................................................................... 5-7
5.7.2 Top/Bottom Lamp Menus ....................................................................................... 5-10
5.7.2.1 Lamp Parameters ................................................................................... 5-11
5.7.2.2 Graph ...................................................................................................... 5-12
5.7.2.3 Close Loop Menu (Option) ..................................................................... 5-13
5.7.2.4 Diagnostic Screen .................................................................................. 5-14
5.7.3 Alarms Screen ........................................................................................................ 5-15
5.7.4 My Oven Menu ....................................................................................................... 5-16
5.7.4.1 Password Screen .................................................................................. 5-17
5.7.4.2 Language Screen ................................................................................... 5-19
5.7.4.3 UV Lamp Counter Screen ...................................................................... 5-20
5.7.4.4 PLC Message Screen............................................................................. 5-21
5.7.4.5 SMEMA Screen ...................................................................................... 5-22
5.7.4.6 PLC Output Screens ............................................................................... 5-23
5.7.4.7 PLC Input Screens ................................................................................. 5-24
5.7.4.8 Process Time Control Screen (Option) .................................................. 5-25
5.7.4.9 Board Jam Detection Screen (Option) ................................................... 5-26
5.7.4.10 Shutters (Option) .................................................................................... 5-27
5.7.4.11 Backup Data/Factory Settings ................................................................ 5-30
6 Maintenance ...................................................................................................................................... 6-1
6.1 Overview ............................................................................................................................... 6-1
6.2 Safety First ............................................................................................................................ 6-1
6.3 Electrical Cabinet .................................................................................................................. 6-1
6.4 Opening and Closing the Hood ............................................................................................. 6-1
6.4.1 Opening .................................................................................................................... 6-1
6.4.2 Closing ..................................................................................................................... 6-2
6.5 Maintenance Procedures ...................................................................................................... 6-2
6.5.1 Preventive Maintenance Schedule .......................................................................... 6-2
6.5.2 UV Lamp Replacement ............................................................................................ 6-4
6.5.3 Conveyor Chain Lubrication ..................................................................................... 6-7
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