ALFeeder_E.pdf - 第12页

Chapt er 1 O v er v ie w Contents 1. Over view 1- 1 1. 1 Par t names and functions 1 -1 1.2 Handling precautions 1 -4 1.3 T ypes of Auto loading fee der and available component size 1-8 1.4 Selecting Auto loading fe eder…

2. Safety

S-4

Introduction

2.3 Keeping body and objects away from moving parts

During use of a mounter, a customer’s equipment and operating conditions might allow the operator’s

body (including parts of your body and clothing) and other objects to come into contact with moving parts.

Use the following safety measure options to avoid possible danger where openings or gaps are found on the

mounter.

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Dummy feeder

Use dummy feeders as safety measures to fill a gap between feeders, to prevent your hand or body part

from inserting into it.

When the reel switching operation executed by Auto Loading Feeder, a component tape may be

protruded forcibly. If the tape ejection path (slope) is stucked by the cause of as such the remained

carriar tapes in the Dust Box, it may cause the protruding of the long carriar tape ejected forcibly into

machine from the empty slot beside of feeders.

This may cause some pickup error or machine trouble, filling the empty feeder slots using dummy

feeders is recommended around Auto Loading Feeder.

Moreover, instead of dummy feeders, the feeders described below can be used; SS feeder, ZS feeder or

Auto Loading Feeder.

Part name Part number Remarks

Dummy feeder KLJ-M34D0-01X New model

NOTE

Though the former model of dummy feeders (KLJ-M34D0-00X) is also provided, apply a dummy feeder described above to

ﬁll the empty slots besides of Auto Loading Feeder.

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One-stop cover

If not using a feeder exchange carriage for a mounter that is to be used with feeder exchange carriages

(excluding YSM40R), attach an one-stop cover to the position where a feeder exchange carriage is

attached to prevent body and objects from entering.

Prevention of body and objects entry

Dummy feeder and One-stop cover

Dummy feeder (8 mm size)

One-stop cover

63002-KLU-30

CAUTION

Do not apply strong impact to the one-stop cover for YRM20, as it contains a board within.

NOTE

One-stop cover cannot be attached/detached during operation. The mounter must be in a stopped state because the

section where a feeder exchange carriage is to be installed will move up and down for attaching or detaching the feeder

exchange carriage.

Chapter 1 Overview

Contents

1. Overview 1-1

1.1 Part names and functions 1-1

1.2 Handling precautions 1-4

1.3 Types of Auto loading feeder and available component size 1-8

1.4 Selecting Auto loading feeder with special jig 1-9

1.4.1

Cover tape checker (for checking the seal of cover tape and pocket size)

1-9

1.4.2 Tape cut jig / Tape leveler 1-10

1.5 Available component tape and limitation items 1-11

1.5.1 Limitation items 1-11

1.5.2 Detail of available component tape 1-13

1.5.3 Standard for component tape 1-16

1. Overview

1-1

Chapter 1 Overview

1. Overview

Auto Loading Feeder supplies component tape to a mounter. This manual describes the functions,

handling, and operations of Auto Loading Feeder for those who have finished the basic training of

mounter.

1.1 Part names and functions

Part names

Loading unit

Loading side

sprocket

Feeding side sprocket

unclamp lever

Board connector

Tail pin

Reel holder bracket

Handle

Front block

Tape guide rear lever

Discharge assembly

Clamp lever assembly

Under rail

Tape guide front lever

Loading motor

Feeding motor

Operation panel

Tape guide

Loading unit shaft

Under plate

63101-KLU-50