ALFeeder_E.pdf - 第46页
4.4 Feed pitch of fset 3-3 7 4.5 Component tape cannot be loaded/unloaded. 3-38 4.5. 1 Checking sensor status 3-40 4.6 Feeder Guide t ype is incorrec t. 3-41
Chapter 3 Setting up
Contents
1. Preparation before operation 3-1
1.1 Using Auto loading feeder 3-1
1.2 Specifying available components/guide types 3-3
1.2.1 Creating Auto Loading Feeder Capability list 3-3
1.2.2 Updating Auto Loading Feeder Capability list on board editor 3-6
1.3 Auto loading feeder Optimizer 3-8
1.4 Checking setup/Setup Assignment 3-10
1.4.1 Checking Auto loading feeder information on feeder viewer 3-10
1.4.2 Checking Auto loading feeder information on Setup Assignment 3-11
1.5 Activating Auto loading feeder per line 3-12
2. Preaparation for operation 3-13
2.1 Preset holder and attaching procedure 3-13
2.1.1 Preset holder 3-13
2.1.2 Feeder exchange carriage and reel holder for feeder bank 3-16
2.2 Setting up component tape 3-18
2.2.1 Setting up component tape without IT Option 3-18
2.2.2 Setting up component tape with IT Option 3-23
2.3 Other functions 3-28
3. Operation panel 3-29
3.1 Buttons on operation panel and LEDs 3-29
3.1.1 LED lighting patterns/Status 3-29
3.1.2 Buttons on operation panel 3-30
3.1.3 Sensors inside of the feeder body 3-30
3.2 Single operation 3-31
3.2.1 Loading component tape 3-31
3.2.2 Unloading component tape 3-32
4. Troubleshooting 3-33
4.1 The cover tape does not open correctly. 3-33
4.2 The cover tape cannot be cut correctly. 3-34
4.2.1 Element caused by tape 3-34
4.2.2 Element caused by feeder 3-35
4.3 Components cannot be supplied correctly from reel. 3-36
1. Preparation before operation
3-1
Chapter 3 Setting up
1. Preparation before operation
1.1 Using Auto loading feeder
Auto loading feeder itself can be used by performing the Standard setting illustrated below. However, the
Optional software should be installed to use the functions described below.
n
NOTE
Auto loading feeder available functions for operation and setup vary depending on with or without optional software.
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Optional softwares
The optional softwares are provided in almost two categories.
• P-Tool (Y.FacT) / YSUP-PM : supporting the data preparation in office as such the
optimization of auto loading feeder
• IT Option : helping the operator's work at production line
See the following for each functions.
►
Place and software
Place Function Software
Office/Working area
The definition of Auto loading feeder usable part and guide type
(Auto Loading Feeder Capability list)
Y.FacT (P-TOOL)
YSUP-PM
Auto loading feeder Optimizer
Setup area Setup Assignment
Production line
Required Tape guide types
Standard
Available feeder verification
Presettable indication
IT Option
Components setup navigation
Tape guide type verification
Tape dropout detection
Setup verification &
Mis-insertion detection
TIP
For example, the following IT System settings are required to use the Auto loading feeder with IT Option.
1. Start system configuration of "YAMAHA IT-System" at Start menu.
2. Select "Common for Offline/Online setup" for "Common for all lines".
3. Open the "Operational setting".
4. Set "Use" for the "ALF using setting".
5. Save the settings and close system configuration.