ALFeeder_E.pdf - 第9页
2. Safety S-2 Introduction 2. Safety Make sure to follow safety r egulations and instructions to use the purchased equipment safely and correctly . However , all the items regarding safety cannot be included in this manu…
1. About this manual
S-1
Introduction
1. About this manual
The instruction manual of this machine is written for those who operate this machine. Please read this
manual carefully for correct operations and pay special attention to safety precautions.
After reading through this manual, please use this manual as an occasional reference and keep it within
reach.
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About the contents in this manual
The parts (Part Nos.) for maintenance in this manual are at the time of issuing this manual. The Part
Nos. may be changed without prior notice. Make sure to verify the latest Part Nos. with your sales
representative before ordering.
1.1 Contens of each chapter
This manual is composed of the following chapters.
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Chapter 1 Overview
Describes about the names of each parts and their function of Auto Loading Feeder.
Also describes about the available component sizes and the jigs for tape component preparation, and
the available component tape and its specification.
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Chapter 2 Handling component tape
Describes the cutting position, cutting procedure and folding the top of component tape as the
preparation for attaching tape component to this equipment.
Also describes about the tape attaching/detaching procedure of Auto Loading Feeder.
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Chapter 3 Setting up
• Describes about the preparation before operation, as such the software setting and maximizing to
use Auto Loading Feeder.
• Describes about the setting up of component tape.
• Describes about the preset holder/Feeder exchange carriages, and the operation panel and its
operating procedure.
• Also describes the popular troubleshooting.
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Chapter 4 maintenance, repair and replacement
Describes about the maintenance sections/Replaceable parts of Auto Loading Feeder, and the part
replacement procedure.
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Chapter 5 Specifications
Describes about Auto Loading Feeder specification and the component tape specifications.
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WARNING
MAKE SURE TO READ "2. SAFETY" DESCRIBED ON THE NEXT PAGE BEFORE THE MAINTENANCE OPERATION.
2. Safety
S-2
Introduction
2. Safety
Make sure to follow safety regulations and instructions to use the purchased equipment safely and
correctly. However, all the items regarding safety cannot be included in this manual. Therefore, note
that the accurate judgement regarding safety by operator is absolutely essential.
2.1 Common precautions
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Before using
• The person operating a machine must have received proper training in operating it in a safe and
correct manner.
• When connecting the equipment to the power source, make sure to ground it to prevent an electric
shock.
• Read the precautionary items on the mounter and the manual thoroughly and follow the directions.
• Do not perform any operations other than those described in the instruction manual.
• Locate the Power station for offline setup and the Power unit for carriage considering the operation
of the circuit breaker. Make sure to allow enough space to get access to the circuit protector and to
unplug the power cable from the AC inlet.
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When using
• Do not handle feeder with one hand. Do not detach multiple feeders at once. Feeders may fall,
resulting in personal injury, especially on your foot or damage to the feeder.
• Do not use feeder in an environment where flammable gases are present or where it is extremely
dirty.
• If the equipment is used incorrectly, it may result in loss of the protective function that the equipment
has. Contact YAMAHA sales representatives when feeder has problems.
• When an error occurs in feeder, fully understand the type of error and the situation and power off
the mounter. Additionally, power on the mounter after removing the cause of an error completely.
• Do not operate the equipment with wet hands. Otherwise it may result in an electric shock.
• AS the cutter blades of the tape cut jig is very sharp, take the greatest care not to get injured.
• If the tape cut jig lost the sharpness, unusually strong force is required to cut off the tape, which may
cause personal injury. In such a case, purchase a new tape cut jig.
• During operation of the mounter, make sure to keep yourself (including all parts of your body and
clothing) and other objects away from the mounter's moving parts.
• When the green lamp of the light tower is ON or flickering (ON and OFF), it indicates that the static
mounter is in the "Automatic" mode (standby mode). However, the mounter may suddenly starts to
operate.
• In case of a disaster of any kind, earthquake, storm, flood, fire, or lightning, immediately stop the
mounter operation and power off the mounter.
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When maintaining
• Do not supply power to feeder whenever it is inspected, parts are replaced, or repairs or internal
adjustments are made.
• Do not use water or chemical solvent for cleaning feeder, otherwise it will be damaged. Use a dry
cloth to clean the external surfaces of feeder.
• Only trained personnel should perform maintenance of feeder, both carefully and in accordance with
the procedures specified.
2. Safety
S-3
Introduction
2.2 Safety message
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Safety message: The following describes precautionary items.
TIP
Provides helpful explanation for work.
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NOTE
Provides required information when operating the machine in a simple and clear manner.
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CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss or damage to
the machine. These points are important for protecting the safety of the machine and data, etc.
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WARNING
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS
INJURY. THESE ARE POINTS MOST ESSENTIAL FOR PROTECTING THE SAFETY OF THE MACHINE OPERATOR, INSPECTOR
AND SERVICE PERSONNEL.
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If this mark is in this manual, make sure to work while a machine is ins emergency stop.
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Warning label: Power station for offline setup and other equipment
To use this equipment safely and correctly, warning labels are attached to the equipment. Make sure to
understand the description of warning label and comply with the instructions.
Potential hazard
If the equipment is not connected to the power source with the specified voltage, it may
result in the breakage or malfunction of the equipment.
To avoid hazard
Make sure to connect the equipment to the power source with the specified voltage
referring to the manual.
Case Setup
Label position Serial number label area
Label positions
Feeder external equipment
Power unit for carriage
Power station for offline setup
Tune-up station
63009-KLU-30