ALFeeder_E.pdf - 第91页
2. Preparation for maintenance 4-3 Chapter 4 Maintenance and parts replacement 2.3 Replaceable parts Replaceable parts 1 Pusher assembly Spring (Pusher for LL) Front block T ape guide assembly Leaf spring Discharge assem…
2. Preparation for maintenance
4-2
Chapter 4 Maintenance and parts replacement
2. Preparation for maintenance
c
CAUTION
Parts (part numbers) in this manual are at the time of issuing this manual. Parts (part numbers) are subject to change
without prior notice. Make sure to verify the latest part numbers before ordering parts.
2.1 Required tools
Prepare following tools required for maintenance and replacing parts.
Name Description Remark
Phillips screwdriver Large/Small No. 1/No. 2 (of Japanese Industrial Standards)
Hex wrench set 1 set
Precision screwdriver Flat-head Large/Small Attaching/Detaching E-ring, etc.
Thread lock LOCTITE 241 Fixing under plate/handle
Cloth Paper cloth, etc. Lint-free cloth/paper cloth
Alcohol IPA or ethanol Never use to sections other than specified.
Tape pin attaching jig
(KHJ-ME101-00X JIG. TAIL PIN
)
For attaching tape pin Provided with KHJ-MD4A0-02X Master feeder assembly.
Tape guide brush
(KLU-MY500-00X)
For cleaning Cleaning tape guide
Vacuum tool
(KHY-M88V0-A0X)
For cleaning
Air blow gun For cleaning Never use to sections other than specified.
Air blow tool
(KU4-M8590-00X)
For cleaning Never use to sections other than specified.
2.2 Maintenance sections
Section Description Interval Remark
Tape guide For cleaning 1-month Air blow gun/ Air blow tool/Tape guide brush
Board connector For checking/cleaning 6-month Air blow gun/Air blow tool
2. Preparation for maintenance
4-3
Chapter 4 Maintenance and parts replacement
2.3 Replaceable parts
Replaceable parts 1
Pusher assembly
Spring
(Pusher for LL)
Front block
Tape guide assembly
Leaf spring
Discharge assembly
Pusher
Pusher
Pusher assembly (S, M, L)
Pusher assembly (2S)
Spring
Spring
Pusher holder
Pusher holder
Wire spring
63406-KLU-60
Section Description Part No. Remark
Tape guide
Tape guide assembly (2S) KLU-MC1M1-40X
Tape guide assembly (S) KLU-MC1M1-00X
Tape guide assembly (M) KLU-MC1M1-10X
Tape guide assembly (L) KLU-MC1M1-20X
Tape guide assembly (LL) KLU-MC1M1-30X
Tape guide section
Leaf spring KLU-MC1C1-00X (Common for all 2S, S, M, L and LL)
Pusher assembly (2S)
KLU-MC1C9-01X Pusher (dedicated for 2S, wire spring is available)
KLU-MC1CD-00X Wire spring (dedicated for 2S)
KLU-MC1C8-00X Spring (common for 2S, S, M and L)
KLU-MC1CA-00X Pusher holder (common for 2S, S, M and L)
Pusher assembly
(S, M and L)
KLU-MC1C9-00X Pusher (common for S, M and L)
KLU-MC1C8-00X Spring (common for 2S, S, M and L)
KLU-MC1CA-00X Pusher holder (common for 2S, S, M and L)
Spring (pusher for LL) KLU-MC1CF-00X
The LL type feeder uses not a pusher assembly,
but a single spring as a pusher.
Discharge assembly KLU-MC1N0-00X Discharge component tape from feeder top
Front block section Front block KLJ-MC10W-00X
2. Preparation for maintenance
4-4
Chapter 4 Maintenance and parts replacement
Replaceable parts 2
Clamp unit (left/right)
Handle
Reel holder bracket
Under rail
Tail pin
Board connector
Clamp lever
63407-KLU-00
Section Description Part No. Remark
Connecting section for
feeder bank
Under rail KHJ-MC104-00X
Reel holder bracket KLU-MC1F3-00X
Clamp section
Clamp lever KLJ-MC18H-00X
Tail pin KHJ-MC105-00X
Electrical connecting
section
Board connector KHJ-MC1A9-00X
Operation section Handle KLJ-MC181-01X
Loading unit
Set of clamp unit
(left/right)
KLU-MC19Y-00X
These are new type models of clamp unit parts
(revised).
These clamp units are not compatible with former
ones.
They require to be replaced both left/right parts at
the same time when former type clamp units are
damaged.
Clamp unit
(single for left side)
KLU-MC191-01X
Clamp unit
(single for right side)
KLU-MC194-01X
Preset holder section Sliding stopper KLS-M13CE-00X
Replace when damaged (after approx. 20
thousands motions.)
►
Clamp unit: comparing former and new
Clamp unit
Engaging section of left and right parts
Former clamp unit
New clamp unit (revised)
Engaging section of left and right parts
63434-KLU-00