ALFeeder_E.pdf - 第4页

General Contents Chapter 3 Setting up 1. Preparation before operation 3-1 1.1 Using Auto loading feeder 3-1 1.2 Specifying available components/guide types 3-3 1.2.1 Creating Auto Loading Feeder Capability list 3-3 1.2.2…

100%1 / 112
General Contents
EUKLU-213-0140
General Contents
Introduction
1. About this manual S-1
1.1 Contens of each chapter S-1
2. Safety S-2
2.1 Common precautions S-2
2.2 Safety message S-3
2.3 Keeping body and objects away from moving parts S-4
Chapter 1 Overview
1. Overview 1-1
1.1 Part names and functions 1-1
1.2 Handling precautions 1-4
1.3 Types of Auto loading feeder and available component size 1-8
1.4 Selecting Auto loading feeder with special jig 1-9
1.4.1
Cover tape checker (for checking the seal of cover tape and pocket size) 1-9
1.4.2 Tape cut jig / Tape leveler 1-10
1.5 Available component tape and limitation items 1-11
1.5.1 Limitation items 1-11
1.5.2 Detail of available component tape 1-13
1.5.3 Standard for component tape 1-16
Chapter 2 Handling component tape
1. Preparation for loading component tape 2-1
1.1 Cutting component tape 2-1
1.1.1 New component tape 2-1
1.1.2 Component tape to be reloaded 2-2
1.1.3 Precautions about cutting position of component tape 2-3
1.1.4 Cutting component tape 2-4
1.2 Folding top of component tape 2-6
1.2.1 Folding top of component tape 2-6
2. Loading/Unloading component tape 2-7
2.1 Loading component tape 2-7
2.1.1 Standard type 2-7
2.1.2 With IT Option 2-10
2.2 Unloading component tape 2-13
General Contents
Chapter 3 Setting up
1. Preparation before operation 3-1
1.1 Using Auto loading feeder 3-1
1.2 Specifying available components/guide types 3-3
1.2.1 Creating Auto Loading Feeder Capability list 3-3
1.2.2 Updating Auto Loading Feeder Capability list on board editor 3-6
1.3 Auto loading feeder Optimizer 3-8
1.4 Checking setup/Setup Assignment 3-10
1.4.1 Checking Auto loading feeder information on feeder viewer 3-10
1.4.2 Checking Auto loading feeder information on Setup Assignment 3-11
1.5 Activating Auto loading feeder per line 3-12
2. Preaparation for operation 3-13
2.1 Preset holder and attaching procedure 3-13
2.1.1 Preset holder 3-13
2.1.2 Feeder exchange carriage and reel holder for feeder bank 3-16
2.2 Setting up component tape 3-18
2.2.1 Setting up component tape without IT Option 3-18
2.2.2 Setting up component tape with IT Option 3-23
2.3 Other functions 3-28
3. Operation panel 3-29
3.1 Buttons on operation panel and LEDs 3-29
3.1.1 LED lighting patterns/Status 3-29
3.1.2 Buttons on operation panel 3-30
3.1.3 Sensors inside of the feeder body 3-30
3.2 Single operation 3-31
3.2.1 Loading component tape 3-31
3.2.2 Unloading component tape 3-32
4. Troubleshooting 3-33
4.1 The cover tape does not open correctly. 3-33
4.2 The cover tape cannot be cut correctly. 3-34
4.2.1 Element caused by tape 3-34
4.2.2 Element caused by feeder 3-35
4.3 Components cannot be supplied correctly from reel. 3-36
4.4 Feed pitch offset 3-37
4.5 Component tape cannot be loaded/unloaded. 3-38
4.5.1 Checking sensor status 3-40
4.6 Feeder Guide type is incorrect. 3-41
General Contents
Chapter 4 Maintenance and parts replacement
1. Maintenance 4-1
1.1 Maintenance sections/Replaceable parts 4-1
2. Preparation for maintenance 4-2
2.1 Required tools 4-2
2.2 Maintenance sections 4-2
2.3 Replaceable parts 4-3
3. Maintenance / Replacing procedure 4-5
3.1 Tape guide 4-5
3.1.1 Cleaning 4-5
3.1.2 Replacing tape guide assembly 4-7
3.2 Maintaining tape guide assembly 4-8
3.2.1 Cleaning tape path/Replacing leaf spring 4-8
3.2.2 Replacing pusher assembly 4-9
3.2.3 Replacing discharge assembly 4-9
3.3 Front block 4-10
3.3.1 Replacing front block 4-10
3.4 Connecting section for feeder bank 4-11
3.4.1 Replacing under rail 4-11
3.4.2 Replacing reel holder bracket 4-11
3.5 Clamp section 4-12
3.5.1 Replacing clamp lever assembly 4-12
3.5.2 Replacing tail pin 4-13
3.6 Electrical connecting section 4-14
3.6.1 Replacing board connector 4-14
3.7 Operation section 4-15
3.7.1 Replacing handle 4-15
3.8 Loading unit 4-16
3.8.1 Replacing clamp units 4-16
3.9 Preset holder section 4-17
3.9.1 Replacing sliding stopper 4-17