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目录 iii MEC-CP-842-1.0S 5.2.21 旋转吸嘴头定位销的加油处 ......................................... ...... 5-45 5.2.22 加油检查清单 ............... ................. ............................ ........ 5-46 6 部品的更换方法 ......................…

MEC-CP-842-1.0S ii

4 基本操作 .............................................................................4-1

4.1 改变搬运轨道的宽度..................................................................4-1

4.2 改变电路板支撑的位置 ..............................................................4-3

4.3 供料器的设置 ............................................................................4-5

4.4 吸嘴头的拆卸 ............................................................................4-7

4.5 供料托架的交换（CP-842ME 的选项）....................................4-9

5 保养作业 .............................................................................5-1

5.1 清扫...........................................................................................5-1

5.1.1 废料带收集箱和过滤器的清扫（每 8 小时 1 次）................5-1

5.1.2 废料带吸取部的清扫（每 8 小时 1 次）..............................5-2

5.1.3 不良元件排出盒的清扫（每 8 小时 1 次）...........................5-3

5.1.4 除去相机防护玻璃面上的元件（每 8 小时 1 次）................5-4

5.1.5 吸嘴内部的清扫（每周 1 次）.............................................5-6

5.1.6 相机防护玻璃的清扫（每周 1 次）......................................5-7

5.1.7 过滤器调节器的清扫（每周 1 次）......................................5-8

5.1.8 机器内部的清扫（每周 1 次）...........................................5-10

5.1.9 元件高度确认传感器镜头面的清扫（每周 1 次）..............5-11

5.1.10 吸嘴荧光贴纸面的清扫（每月 1 次）................................5-12

5.1.11 吸嘴旋转轴锥形离合器的清扫（每月 1 次）.....................5-13

5.1.12 空气过滤器的清扫（每月 1 次）.......................................5-14

5.1.13 润滑油冷却箱用空气过滤器的清扫（每月 1 次）..............5-15

5.1.14 搬运爪用无连杆汽缸的清扫（每月 1 次）.........................5-16

5.1.15 吸嘴部过滤器的交换（每 3 个月 1 次）............................5-17

5.1.16 清扫检查清单 ....................................................................5-18

5.2 加油.........................................................................................5-19

5.2.1 加油时的注意事项 .............................................................5-19

5.2.2 润滑油的种类 ....................................................................5-20

5.2.3 加油的要领 ........................................................................5-21

5.2.4 贴装平台的加油处 .............................................................5-23

5.2.5 搬运轨道的加油处 .............................................................5-24

5.2.6 搬运爪的加油处.................................................................5-25

5.2.7 供料器送料的加油处..........................................................5-26

5.2.8 凸轮箱的加油处.................................................................5-27

5.2.9 废料带处理装置的加油处 ..................................................5-29

5.2.10 NY 轴吸取位置修正部的加油处 ........................................5-30

5.2.11 各连杆末端的加油处..........................................................5-31

5.2.12 D 轴搬运爪的加油处 .........................................................5-32

5.2.13 旋转主轴的加油处 .............................................................5-33

5.2.14 9ST 气阀驱动部的加油处 ..................................................5-34

5.2.15 NG 元件排出装置的加油处 ...............................................5-35

5.2.16 供料托架平台的加油处 ......................................................5-36

5.2.17 吸嘴切换的加油处 .............................................................5-37

5.2.18 后侧防护罩的加油处..........................................................5-38

5.2.19 驱动装置的加油处 .............................................................5-39

5.2.20 凸轮杆用汽缸的加油处 ......................................................5-44

iii MEC-CP-842-1.0S

5.2.21 旋转吸嘴头定位销的加油处...............................................5-45

5.2.22 加油检查清单 ....................................................................5-46

6 部品的更换方法.................................................................. 6-1

6.1 吸嘴的更换................................................................................6-1

6.2 吸嘴荧光贴纸的更换 .................................................................6-2

6.3 废料带切刀的更换.....................................................................6-4

6.4 搬运轨道传送带的更换..............................................................6-5

6.5 真空泵用过滤器芯的更换 ..........................................................6-7

6.6 真空泵用皮带的更换 .................................................................6-8

6.7 真空泵内叶片和轴承的更换 ....................................................6-10

6.8 真空泵用马达的更换 ...............................................................6-17

6.9 真空软管的更换 ......................................................................6-20

6.10伺服放大器用电池的更换 ........................................................6-21

6.11搬运爪开闭用汽缸的密封圈的更换..........................................6-24

7 调整.................................................................................... 7-1

7.1 站的各部 ...................................................................................7-1

7.1.1 料带传送杆（第 1 站）........................................................7-1

7.1.2 废料带切除（第 1 站）........................................................7-4

7.1.3 吸件时的吸嘴的上下动作（第 1 站）..................................7-6

7.1.4 机械阀的切换（第 1 站）..................................................7-12

7.1.5 供料器高度异常检测（第 1 站）.......................................7-15

7.1.6 大型元件有无检查（第 2 站）...........................................7-21

7.1.7 贴装角度预转动作（第 2 站）...........................................7-23

7.1.8 贴装角度最终旋转动作（第 8 站）....................................7-24

7.1.9 贴装时吸嘴的上下动作（第 9 站）....................................7-25

7.1.10 机械阀的切换（第 9 站）..................................................7-32

7.1.11 贴装角度还原动作（第 10 站）.........................................7-35

7.1.12 机械阀的切换（第 13 站）................................................7-38

7.1.13 吸嘴的切换（第 14 站）....................................................7-41

7.1.14 吸嘴种类确认传感器（第 15 站）.....................................7-44

7.2 伺服放大器的调整...................................................................7-49

7.2.1 伺服放大器参数的确认......................................................7-49

7.2.2 与伺服有关的错误的解除 ..................................................7-52

8 故障排除 ............................................................................ 8-1

8.1 故障举例及其对策.....................................................................8-1

8.1.1 贴装精度不良时...................................................................8-2

8.1.2 发生吸件错误时...................................................................8-3

8.1.3 发生影像处理错误时 ...........................................................8-5

8.1.4 发生电路板搬运有关的错误时 .............................................8-6

8.1.5 发生漏贴装时 ....................................................................8-10

8.1.6 有关元件高度传感器的故障...............................................8-11

8.2 有关伺服机构的故障 ...............................................................8-12

MEC-CP-842-1.0S iv

8.2.1 报警代码的表示处 .............................................................8-12

8.2.2 报警代码和检查处一览表 ..................................................8-15

9 安装 .............................................. 9-1

9.1 安置...........................................................................................9-1

9.2 压缩空气的供应.........................................................................9-3

9.3 电源供应和变压器配线 ..............................................................9-4

9.4 数据传输线的连接 .....................................................................9-7

9.5 机器的移动 ................................................................................9-8

9.5.1 机器移动作业时的注意事项.................................................9-8

10补充说明 ...........................................................................10-1

10.1 嘈音........................................................................................10-1