OperationInstruction_Vsision XP.pdf - 第4页

Page II V ISION XP+ V AC Contents Operating Instructions V ersion 1.5 3 From Tra nsport to Initial Sta rt-Up ........... ................. ..... 29 3.1 Transport Configura tion and Trans port ......... ..................…

100%1 / 214
VISION XP+ VAC Page I
Contents
Operating Instructions
Version 1.5
Contents
1 Introduction...................................................................... 3
1.1 General................................................................................................................... 3
1.2 Foreword................................................................................................................ 3
1.3 Layout of the Operating Instructions .................................................................. 5
1.4 Overview of Revision Levels................................................................................ 6
1.5 System Description............................................................................................... 6
1.5.1 Zones ...................................................................................................................... 7
2 Operating Safety.............................................................. 9
2.1 Use of Danger Symbols........................................................................................ 9
2.2 Warning Signs on the Systems ......................................................................... 10
2.3 Other hazard symbols ........................................................................................ 12
2.4 User Classification.............................................................................................. 13
2.5 Handling Flammable Materials .......................................................................... 14
2.6 Recommendations for the use of chemical cleaning agents.......................... 14
2.7 Important Note Regarding Operation Safety .................................................... 15
2.7.1 Sources of danger and hazard zones ................................................................... 17
2.7.2 Hazards posed by mechanical energy .................................................................. 17
2.7.3 Danger of high voltage .......................................................................................... 18
2.7.4 Hazards from pneumatic energy ........................................................................... 18
2.7.5 Danger due to pressurised liquids......................................................................... 19
2.7.6 Danger of high temperatures ................................................................................ 19
2.8 Intended use ........................................................................................................ 20
2.8.1 Foreseeable wrong uses....................................................................................... 21
2.8.2 Electromagnetic compatibility - EMC .................................................................... 21
2.9 Safety Devices.................................................................................................... 22
2.9.1 Overview of important safety devices ................................................................... 22
2.9.2 Safety Precautions for Closing Hoods and Process Chamber.............................. 23
2.9.3 Emergency-Stop Buttons ...................................................................................... 24
2.9.4 RCCBs .................................................................................................................. 24
2.9.5 Auto-Start-Switch .................................................................................................. 24
2.9.6 Operating Mode Selector Switch........................................................................... 24
2.10 Locking the System and Attaching Warning Signs ......................................... 25
2.10.1 Procedure.............................................................................................................. 26
2.10.2 Testing .................................................................................................................. 27
2.10.3 Responsibility and Duties...................................................................................... 27
2.10.4 Disposal ................................................................................................................ 27
2.11 Training ................................................................................................................ 28
Page II VISION XP+ VAC
Contents
Operating Instructions
Version 1.5
3 From Transport to Initial Start-Up.................................29
3.1 Transport Configuration and Transport ............................................................ 29
3.1.1 Safety measures ................................................................................................... 29
3.1.2 Transport ............................................................................................................... 29
3.1.3 Transport in Basic Packaging................................................................................ 30
3.1.4 Transport in the Wooden Crate ............................................................................. 32
3.2 Setup Instructions............................................................................................... 33
3.3 Connections......................................................................................................... 34
3.3.1 Connection Locations VXP+ VAC ......................................................................... 34
3.3.2 Exhaust Air Connection ......................................................................................... 35
3.3.3 Electrical Connection............................................................................................. 36
3.3.4 Water, Pressure air and Nitrogen Connections (option)........................................ 37
3.4 Initial Start-Up ...................................................................................................... 38
3.4.1 Preparation ............................................................................................................ 38
3.4.2 Switching the System On ...................................................................................... 39
3.5 Switching the System Off ................................................................................... 40
3.6 Storage ................................................................................................................. 40
4 Equipment.......................................................................41
4.1 System Segments ............................................................................................... 41
4.2 Display Elements and Controls on the System ................................................ 42
4.2.1 Mains Switch ......................................................................................................... 42
4.2.2 Mains Switch (option) ............................................................................................ 43
4.2.3 Emergency-Stop Buttons ...................................................................................... 43
4.2.4 Indicator Lamp....................................................................................................... 44
4.2.5 Industrial PC .......................................................................................................... 44
4.2.6 Monitor Screen ...................................................................................................... 45
4.2.7 Keyboard ............................................................................................................... 46
4.3 Conveyor System ................................................................................................ 48
4.3.1 Conveyor types ..................................................................................................... 48
4.3.2 Bushing Chain Conveyor....................................................................................... 50
4.3.3 Drive / Width adjustment ....................................................................................... 50
4.3.4 Chain Tensioners / Transport Chain ..................................................................... 51
4.3.5 Chain Tensioners / Center Board Support ............................................................ 51
4.3.6 Fully automatic chain oiler VXP+........................................................................... 52
4.3.7 Conveyor Speed Monitoring .................................................................................. 52
4.3.8 Inlet and Outlet Interfaces ..................................................................................... 53
4.3.9 CCS Retro-Reflective Sensor VXP/VXP+ (optional) ............................................. 53
4.3.10 Center Support ...................................................................................................... 54
4.4 The Process Chamber ........................................................................................ 55
4.4.1 Opening/Closing the Process Chamber ................................................................ 55
4.4.2 Removing the System Hood.................................................................................. 55
4.4.3 Inlet Area ............................................................................................................... 56
4.4.4 Sensors in the inlet area........................................................................................ 56
4.4.5 Nitrogen Lock at the Inlet ...................................................................................... 57
4.4.6 Heating Chamber .................................................................................................. 58
VISION XP+ VAC Page III
Contents
Operating Instructions
Version 1.5
4.4.7 Vacuum zone ........................................................................................................ 59
4.4.8 Sensors at the vacuum chamber .......................................................................... 60
4.4.9 The Cooling Tract.................................................................................................. 61
4.4.10 Safety switch cooling section VXP+...................................................................... 61
4.4.11 Quick cooling down SSP (option).......................................................................... 62
4.4.12 Quick cooling SSP+ .............................................................................................. 62
4.4.13 Volume flow control, cooling section (option)........................................................ 63
4.4.14 Nitrogen Lock at the Outlet ................................................................................... 64
4.4.15 Outlet Area ............................................................................................................ 64
4.4.16 Active cooling module (option) ............................................................................. 65
4.4.17 Internal Temperature Monitoring (option).............................................................. 65
4.4.18 Process Chamber Elevator ................................................................................... 66
4.5 Pyrolysis System ................................................................................................ 67
4.6 Condensate Trap................................................................................................. 68
4.6.1 Condensate trap VXP+ ......................................................................................... 68
4.7 Exhaust Air System ............................................................................................ 69
4.7.1 Exhaust Fan VXP+ (option)................................................................................... 69
4.8 Cooling System ................................................................................................... 70
4.9 Nitrogen (optional) .............................................................................................. 71
4.9.1 Layout of the Compressed Air and Nitrogen Unit.................................................. 71
4.9.2 Scavenging Circuit ................................................................................................ 72
4.9.3 Distribution ............................................................................................................ 72
4.9.4 Connections of the nitrogen regulation ................................................................. 72
4.9.5 Residual Oxygen Measurement (optional)............................................................ 73
4.10 Control Cabinets ................................................................................................. 74
4.11 Uninterruptible power supply VXP+ (option).................................................... 77
4.12 Transformer (option)........................................................................................... 77
4.13 Operating Hours Counter (optional).................................................................. 78
4.14 Additional Heat Zone Monitoring (optional) ..................................................... 78
5 Software ......................................................................... 79
5.1 General Software Buttons and Setting ............................................................. 79
5.2 Main Window ....................................................................................................... 80
5.3 The Menu System................................................................................................ 90
5.3.1 Password Entry ..................................................................................................... 90
5.3.2 Changing a Password ........................................................................................... 91
5.3.3 User Administration............................................................................................... 92
5.3.4 Settings ................................................................................................................. 94
5.3.5 Printer Setup ......................................................................................................... 97
5.3.6 Language .............................................................................................................. 98
5.3.7 Exit Program ......................................................................................................... 98
5.4 The Data Menu..................................................................................................... 99
5.4.1 Load Program ..................................................................................................... 100
5.4.2 Saving the Program ............................................................................................ 100