OperationInstruction_Vsision XP.pdf - 第5页

V ISION XP+ V AC Page III Contents Operating Instructions V ersion 1.5 4.4.7 Vacuum zone ......... ................................ ................................ ............................... 59 4.4.8 Sensors at the…

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Page II VISION XP+ VAC
Contents
Operating Instructions
Version 1.5
3 From Transport to Initial Start-Up.................................29
3.1 Transport Configuration and Transport ............................................................ 29
3.1.1 Safety measures ................................................................................................... 29
3.1.2 Transport ............................................................................................................... 29
3.1.3 Transport in Basic Packaging................................................................................ 30
3.1.4 Transport in the Wooden Crate ............................................................................. 32
3.2 Setup Instructions............................................................................................... 33
3.3 Connections......................................................................................................... 34
3.3.1 Connection Locations VXP+ VAC ......................................................................... 34
3.3.2 Exhaust Air Connection ......................................................................................... 35
3.3.3 Electrical Connection............................................................................................. 36
3.3.4 Water, Pressure air and Nitrogen Connections (option)........................................ 37
3.4 Initial Start-Up ...................................................................................................... 38
3.4.1 Preparation ............................................................................................................ 38
3.4.2 Switching the System On ...................................................................................... 39
3.5 Switching the System Off ................................................................................... 40
3.6 Storage ................................................................................................................. 40
4 Equipment.......................................................................41
4.1 System Segments ............................................................................................... 41
4.2 Display Elements and Controls on the System ................................................ 42
4.2.1 Mains Switch ......................................................................................................... 42
4.2.2 Mains Switch (option) ............................................................................................ 43
4.2.3 Emergency-Stop Buttons ...................................................................................... 43
4.2.4 Indicator Lamp....................................................................................................... 44
4.2.5 Industrial PC .......................................................................................................... 44
4.2.6 Monitor Screen ...................................................................................................... 45
4.2.7 Keyboard ............................................................................................................... 46
4.3 Conveyor System ................................................................................................ 48
4.3.1 Conveyor types ..................................................................................................... 48
4.3.2 Bushing Chain Conveyor....................................................................................... 50
4.3.3 Drive / Width adjustment ....................................................................................... 50
4.3.4 Chain Tensioners / Transport Chain ..................................................................... 51
4.3.5 Chain Tensioners / Center Board Support ............................................................ 51
4.3.6 Fully automatic chain oiler VXP+........................................................................... 52
4.3.7 Conveyor Speed Monitoring .................................................................................. 52
4.3.8 Inlet and Outlet Interfaces ..................................................................................... 53
4.3.9 CCS Retro-Reflective Sensor VXP/VXP+ (optional) ............................................. 53
4.3.10 Center Support ...................................................................................................... 54
4.4 The Process Chamber ........................................................................................ 55
4.4.1 Opening/Closing the Process Chamber ................................................................ 55
4.4.2 Removing the System Hood.................................................................................. 55
4.4.3 Inlet Area ............................................................................................................... 56
4.4.4 Sensors in the inlet area........................................................................................ 56
4.4.5 Nitrogen Lock at the Inlet ...................................................................................... 57
4.4.6 Heating Chamber .................................................................................................. 58
VISION XP+ VAC Page III
Contents
Operating Instructions
Version 1.5
4.4.7 Vacuum zone ........................................................................................................ 59
4.4.8 Sensors at the vacuum chamber .......................................................................... 60
4.4.9 The Cooling Tract.................................................................................................. 61
4.4.10 Safety switch cooling section VXP+...................................................................... 61
4.4.11 Quick cooling down SSP (option).......................................................................... 62
4.4.12 Quick cooling SSP+ .............................................................................................. 62
4.4.13 Volume flow control, cooling section (option)........................................................ 63
4.4.14 Nitrogen Lock at the Outlet ................................................................................... 64
4.4.15 Outlet Area ............................................................................................................ 64
4.4.16 Active cooling module (option) ............................................................................. 65
4.4.17 Internal Temperature Monitoring (option).............................................................. 65
4.4.18 Process Chamber Elevator ................................................................................... 66
4.5 Pyrolysis System ................................................................................................ 67
4.6 Condensate Trap................................................................................................. 68
4.6.1 Condensate trap VXP+ ......................................................................................... 68
4.7 Exhaust Air System ............................................................................................ 69
4.7.1 Exhaust Fan VXP+ (option)................................................................................... 69
4.8 Cooling System ................................................................................................... 70
4.9 Nitrogen (optional) .............................................................................................. 71
4.9.1 Layout of the Compressed Air and Nitrogen Unit.................................................. 71
4.9.2 Scavenging Circuit ................................................................................................ 72
4.9.3 Distribution ............................................................................................................ 72
4.9.4 Connections of the nitrogen regulation ................................................................. 72
4.9.5 Residual Oxygen Measurement (optional)............................................................ 73
4.10 Control Cabinets ................................................................................................. 74
4.11 Uninterruptible power supply VXP+ (option).................................................... 77
4.12 Transformer (option)........................................................................................... 77
4.13 Operating Hours Counter (optional).................................................................. 78
4.14 Additional Heat Zone Monitoring (optional) ..................................................... 78
5 Software ......................................................................... 79
5.1 General Software Buttons and Setting ............................................................. 79
5.2 Main Window ....................................................................................................... 80
5.3 The Menu System................................................................................................ 90
5.3.1 Password Entry ..................................................................................................... 90
5.3.2 Changing a Password ........................................................................................... 91
5.3.3 User Administration............................................................................................... 92
5.3.4 Settings ................................................................................................................. 94
5.3.5 Printer Setup ......................................................................................................... 97
5.3.6 Language .............................................................................................................. 98
5.3.7 Exit Program ......................................................................................................... 98
5.4 The Data Menu..................................................................................................... 99
5.4.1 Load Program ..................................................................................................... 100
5.4.2 Saving the Program ............................................................................................ 100
Page IV VISION XP+ VAC
Contents
Operating Instructions
Version 1.5
5.4.3 Data Management............................................................................................... 101
5.4.4 The Scheduler (optional) ..................................................................................... 102
5.4.5 Machine Parameters ........................................................................................... 103
5.5 The Masks Menu................................................................................................ 104
5.5.1 Alarms ................................................................................................................. 105
5.5.2 Heater - Value Settings ....................................................................................... 106
5.5.3 Watchdog – Temperature Monitoring .................................................................. 108
5.5.4 Pyrolysis - Value Settings VXP+ ......................................................................... 110
5.5.5 Conveyor Values ................................................................................................. 112
5.5.6 The Chain Lubricator ........................................................................................... 114
5.5.7 Interfaces............................................................................................................. 116
5.5.8 Fifo Interface (optional) ....................................................................................... 118
5.5.9 N2 Operating Mode ............................................................................................. 119
5.5.10 SSP Speed switch process (optional) ................................................................. 123
5.5.11 Quick Exhaust (optional) ..................................................................................... 124
5.5.12 Fan Monitoring (optional) .................................................................................... 125
5.5.13 Barcode Carrier code (option) ............................................................................. 128
5.5.14 Display PCB ........................................................................................................ 130
5.5.15 Consumption Display .......................................................................................... 131
5.5.16 Statistic ................................................................................................................ 132
5.5.17 Vacuum ............................................................................................................... 133
5.6 The Protocol Menu ............................................................................................ 135
5.6.1 Protocol Definition ............................................................................................... 136
5.6.2 Displaying the Protocol as a Table ...................................................................... 139
5.6.3 Graphic protocol display ...................................................................................... 140
5.6.4 Import / Export Report ......................................................................................... 141
5.7 The Maintenance Menu ..................................................................................... 142
5.7.1 Display of Open Maintenance Messages ............................................................ 143
5.7.2 Pending Maintenance Tasks ............................................................................... 144
5.7.3 Maintenance History............................................................................................ 145
5.7.4 Maintenance Management.................................................................................. 146
5.8 The Measurement Menu ................................................................................... 148
5.9 The Help Menu ................................................................................................... 149
5.9.1 Contents .............................................................................................................. 149
5.9.2 Project Info .......................................................................................................... 150
5.9.3 Program Information............................................................................................ 150
5.10 The Service Menu .............................................................................................. 151
6 Rehm Recorder.............................................................153
6.1 Start screen........................................................................................................ 154
6.1.1 Start window ........................................................................................................ 154
6.2 Live mode configuration................................................................................... 155
6.2.1 Create new configuration .................................................................................... 155
6.2.2 Edit configuration name....................................................................................... 155
6.2.3 Select data points ................................................................................................ 157
6.2.4 Set parameters .................................................................................................... 158
6.2.5 Edit existing configuration ................................................................................... 160
6.2.6 Load configuration ............................................................................................... 160