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Stud ent Gu ide HS-5 0 Adva nced II 07/2 002 Ed ition 14 Conve yor System 49 In case o f a probl em with the so nar pro ximity switch s ensing h ead: ➠ Loose n the clam ping un it of the s onar pr oximity switc h sensi n…

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07/2002 Edition Student Guide HS-50 Advanced II
14 Conveyor System
48
CAUTION O
Make certain that the proximity switch is not mounted too high.
To check, carefully push the gantry/placement head over the proximity switch manually. 14
➠ Where applicable, mount the retaining bracket for the proximity switch in its earlier position,
Fig. 14.3.10 -> &).
➠ Make the plug-and-socket connection of X13 to SLIO module on PCB1 or PCB2.
Note: The strain on the wiring must be relieved after the cable ties are attached.
➠ Re-attach the cable ties and insert the cable duct cover.
➠ Perform the appropriate )LQDOVVWHSVLQFOXGLQJ)XQFWLRQ&KHFN(see section 14.4). Check
the function of the "Proximity switch for position of width adjustment system".
– The proximity switch must not be damaged when the gantry is moved.
– If the proximity switch is not being actuated, correct the triggering distance of the proximity
switch.
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The sensing heads for the sonar proximity switches are positioned as follows (see ):
– In placement areas 1 and 2 or 3 and 4:
in the hold in the stopper base unit.
– On the input and intermediate conveyor (conveyor 1 / 2):
In the mount for the sonar proximity switch on the motor mount of the pertinent conveyor drive.
– On the output conveyor (conveyor 1 / 2):
With a bracket on the fixed side of the conveyor.
NOTE:
The assembly "Sonar proximity switch" consists of the sensing head and of theDPSOLILHU(see )
and the cable (not removable on sensing head).
It is also possible to exchange just the amplifier RUthe sensing head of the sonar proximity
switch. 
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➠ To remove the sensing head in the placement area first remove the Liftig table as described in
section 14.3.8.1.
➠ Use the caliper gage to ascertain the PRXQWSRVLWLRQof the sonar proximity switch sensing
head that is to be removed (measured to front surface of the proximity switch) and record the
dimensions.
Student Guide HS-50 Advanced II 07/2002 Edition
14 Conveyor System
49
In case of a problem with the sonar proximity switch sensing head:
➠ Loosen the clamping unit of the sonar proximity switch sensing head and pull out the sensing
head.
➠ For the electrical isolation, proceed through the following steps>
➠ Lift off the cover of the cable duct in question.
➠ Carefully (!) remove the corresponding cable ties.
➠ Run the cable of the faulty sonar proximity switch sensing head carefully (!) so that it
weaves its way as far as the sonar proximity switch amplifier (layout: see ).
➠ Pull off the plug-and-socket connection of the sensing head at the allocated amplifier (see ).
In case of a problem with the sonar proximity switch amplifier:
➠ Pull the cable of the sensing head at the faulty amplifier and loosen the screw connection of
the cable on the bottom of the amplifier.
➠ Loosen the screws fastening the corresponding amplifier package (2 hexagonal socket head
cap screws M 5 x 70, see ).
-> The RUGHU of the amplifiers in the package must be maintained.
➠ Remove the faulty amplifier.
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➠ Where applicable, push the new sonar proximity switch VHQVLQJKHDG into the hole such that
the DVVHPEO\GLPHQVLRQmeasured is restored. Clamp the sensing head H[DFWO\in this po-
sition.
➠ Where applicable, insert the new sonar proximity switch DPSOLILHUV into the amplifier package
in the correct order and screw the package tight (see ).
Make the plug-and-socket and screw connection.
➠ Carry out all further assembly steps in the reverse order to that during removal.
➠ Remove all tools, etc., from the working area of the machine.
➠ Where applicable, fold down the transmission lever on the lifting table motor mount (see Fig.
14.3.5: illustration bottom left).
➠ Install the lifting table as described in section 14.3.9.2.
➠ Carry out the pertinent )LQDOVWHSVLQFOXGLQJIXQFWLRQFKHFN(see section 14.4). Use the
"Setting Instructions for HS-50" to calibrate the sonar proximity switch amplifier.
07/2002 Edition Student Guide HS-50 Advanced II
14 Conveyor System
50
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Fig. 14.3.11 Exchanging the Proximity Switch or Solenoid Valve on the Stopper
Key to Fig. 14.3.11
➠ Before removing the proximity switch, check the problem situation:
– If the control LED at the stopper does not light up in case of "Stopper moved out", the ac-
tuation distance is not set correctly or the supply voltage has been interrupted or the prox-
imity switch is faulty.
1) Basic stopper module 2) Cover: WILL NOT BE REMOVED
3) Slotted screw M 3 x 16 4) Spring-loaded pressure plate
5) Proximity switch for stopper position with
control LED
6) Clamping unit for proximity switch : set
screw M3
7) Clamping unit for sensing head of sonar
proximity switch: set screw M3
8) Valve assembly
9) Plug-and-socket connection of solenoid
valve
10) O-ring 3 x 1 NBR 70B
11) Screws to fasten the solenoid valve
2 hexagonal socket head cap screws
M1,6 x 14