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Part 1 Chapter 3 Starting and Shutting Down (5) T ransmit Status data to the FCP IV -3. Status data is retained in the FCP IV -3’s memory even after the machine’s power is turned off. Thus, once Status data has been tran…

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Chapter 3 Starting and Shutting DownPart 1
3. Starting and Shutting Down
This chapter explains how to start up and shut down the FCP IV-3. Also
explained is the reset-start procedure, which may be used to clear the
FCP IV-3’s memory.
3.1 Startup
This section explains everyday startup, and the reset-start and I/O check
start procedures.
3.1.1 Normal Operation
Use the following procedure to start the FCP IV-3.
(1) Boot up the MCS 30 Supervisor Computer. This computer
compiles production information transmitted from the
FCP IV-3 in Off Line mode.
(2) Set the circuit breaker.
The FCP IV-3’s main circuit breaker must be set to the ON
position before the FCP IV-3 can be turned on.
(3) Turn on the power .
Press the [POWER ON] button on the FCP IV-3 operation panel
to turn the machine on.
(4) After pressing the [POWER ON] button, ensure that the display
appears as follows:
Page 000
v1.10
Off line
CP_4.PROGRAM Prod 00000 Sche 00000
AUTO STEP LOADER PROGRAM SET
3A053C053C00
000000050000
jog X Y C
*
ST1.N**** D*** Er****
ST2.N**** D*** Er****
ST3.N**** D*** Er****
ST4.N**** D*** Er****
ST5.N**** D*** 0
ST6.N**** D*** 0
ST7.N**** D*** 0
STATUS
P Mode Product
Recovery 3 times
T Mode Joint
Machine Not Zero-Set
Press START
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Part 1 Chapter 3 Starting and Shutting Down
(5) Transmit Status data to the FCP IV-3.
Status data is retained in the FCP IV-3’s memory even after the
machine’s power is turned off. Thus, once Status data has been
transmitted to the machine, this step need not be repeated.
(However, it will be necessary to transmit Status data to the
machine after performing the reset-start procedure described
below.) Status data can be modified either directly at the
machine, or indirectly using an MCS 30 computer. When
Status data is modified using an MCS 30 computer, it must be
transmitted to the machine before operation.
(6) Transmit Proper data to the FCP IV-3.
Proper data is retained in the FCP IV-3’s memory even after the
machine’s power is turned off. Thus, once Proper data has
been transmitted to the machine, this step need not be
repeated. (However, it will be necessary to transmit Proper
data to the machine after performing the reset-start procedure
described below.) When Proper data is modified at the MCS 30
computer; the modified Proper data must then be transmitted
to the machine before operation. It is also possible to change a
part of Proper data at the machine. Once the change is made at
the machine, if the Proper data is transmitted to the MCS 30
then that Proper data will be saved on the MCS 30 computer.
(7) Transmit programs to the machine.
Programs are retained in the FCP IV-3’s memory even after the
machine’s power is turned off. Thus, once a program has been
transmitted to the machine, this step need not be repeated.
(However, it will be necessary to transmit programs to the
machine after performing the reset-start procedure described
below.) New programs are created using an MCS 30 computer;
these must be transmitted to the machine before they can be
used in production.
(8) Release the [EMERGENCY STOP] button.
While the FCP IV-3 [EMERGENCY STOP] switch is pressed,
the 200V power line will be cut. If this switch is pressed,
release it.
(9) Select the production program.
Using either MCS/2H or the FCP IV-3 [PROGRAM] command
function, select the production program.
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Chapter 3 Starting and Shutting DownPart 1
(10)Select the quantity of the production run.
Press the [PROGRAM], [QTYSET] command function keys and
set the number of boards to be produced. A setting of zero will
make the machine run indefinitely.
Note: Scheduled production quantity can be set in the program.
Enter the production quantity into the Production_qty. field
(in the Production_mode section of MCS/2H), and transmit
to the FCP IV-3. When the production run is complete the
machine will stop and the operator will be informed.
(11)Set the operation mode.
In either [AUTO] or [STEP] press the [MODE] command
function key to change the operation mode.
The operation mode changes among the three choices listed
below each time the [MODE] key is pressed.
• Product:
Carries out normal production of boards.
• Simulate:
This mode is not currently supported.
• Idle:
Machine carries out all functions except vision processing
and fiducial mark reading. Board feed is not carried out.
Note: The operation mode “Product” is automatically selected when
the power supply is turned on.
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