CP43操作手册.pdf.pdf - 第4页

FCP IV -3 Operation Contents 5. Zero Setting .................................................................................1–33 6. Basic Operation ......................................................................…

Contents

Introduction ...........................................................................................ix

Part One, Machine Operation

1. Description of the Machine..........................................................1–1

2. Operation of the Keys...................................................................1–3

2.1 The Function Keys....................................................................................1–3

2.2 Inching Keys.............................................................................................1–4

2.3 Numerical Input Keys................................................................................1–6

2.4 Buttons......................................................................................................1–7

2.4.1 Buttons on the Front Panel............................................................1–7

2.4.2 Rear Operation Panel....................................................................1–8

3. Starting and Shutting Down.......................................................1–11

3.1 Startup ....................................................................................................1–11

3.1.1 Normal Operation........................................................................1–11

3.1.2 Reset-Start..................................................................................1–14

3.1.3 I/O Check Start............................................................................1–15

3.1.4 Trace List Printout .......................................................................1–15

3.2 Shutting Down ........................................................................................1–16

4. The Display..................................................................................1–17

4.1 CRT Display Monitor...............................................................................1–17

4.2 First Display Area ...................................................................................1–20

4.2.1 Display During Automatic Operation Mode.................................1–20

4.2.2 Display When Not In Automatic Operation..................................1–24

4.3 Second Display Area..............................................................................1–25

4.3.1 Emergency Stop..........................................................................1–28

4.3.2 Cycle Stop (During Automatic Operation)...................................1–29

4.3.3 Other Interruptions During Automatic Operation.........................1–30

4.3.4 Press START...............................................................................1–31

4.3.5 When the Machine Cannot Run..................................................1–31

4.3.6 Device Table Information in Device Changeover Mode ..............1–32

iVersion 5.0

FCP IV-3 Operation

Contents

5. Zero Setting.................................................................................1–33

6. Basic Operation ..........................................................................1–35

6.1 Definition of Coordinates ........................................................................1–35

6.2 Definition of Parts ...................................................................................1–35

6.2.1 Definition of Device Tables..........................................................1–35

6.2.2 Original Table ..............................................................................1–35

6.2.3 Definition of Device Numbers......................................................1–36

6.2.4 Functions of Each Station ...........................................................1–37

6.2.5 Parts of the Board Loader System..............................................1–39

6.3 Changing the Original Table ...................................................................1–40

6.3.1 Change Due to Change of Production Program..........................1–40

6.3.2 Change Due to Change of Table Mode.......................................1–41

6.4 Device Tables: Part Pickup Position and Resupply Position ..................1–41

6.4.1 Conditions for Moving to the Part Pickup Position ......................1–42

6.4.2 Conditions for Moving to the Resupply Position..........................1–42

6.5 Shutter Operation ...................................................................................1–42

6.6 XY Table Height Adjustment...................................................................1–43

6.7 Parts Supply Position..............................................................................1–43

6.7.1 Joint Mode...................................................................................1–43

6.7.2 Device Change Mode..................................................................1–44

6.7.3 Changeover Mode.......................................................................1–44

6.8 Discarding Picked Parts..........................................................................1–45

7. Nozzle Center Measurement......................................................1–47

7.1 An Explanation of Nozzle Center Measurement.....................................1–47

7.2 Main Points.............................................................................................1–49

7.3 Necessary Data......................................................................................1–50

7.4 Procedure...............................................................................................1–51

7.5 Setting the Maximum Nozzle Bend Tolerance........................................1–51

7.6 Setting the Nozzle Background Disk Diameter.......................................1–53

7.7 Skipping a Faulty Nozzle.........................................................................1-54

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Contents

Part Two, Automatic Operation and Programming

1. Automatic Operation ...................................................................2–1

1.1 Automatic Nozzle Selection......................................................................2–1

1.1.1 Program Nozzle Diameters...........................................................2–1

1.1.2 Nozzle Reflective Disk Diameter Data (Program).........................2–2

1.1.3 Part Data Nozzle Diameters..........................................................2–2

1.1.4 Minimum Disk Diameter (Part Data)..............................................2–3

1.1.5 Automatic Selection Method..........................................................2–3

1.1.6 Forcing a Specific Nozzle..............................................................2–5

1.1.7 Nozzle Check Function .................................................................2–7

1.2 Automatic and Step Operation..................................................................2–8

1.2.1 Automatic Operation......................................................................2–8

1.2.2 Step Operation..............................................................................2–8

1.3 Recovery...................................................................................................2–9

1.3.1 Operation of Each Recovery Mode...............................................2–9

1.3.2 Insertion of Recovery Sequence .................................................2–11

1.4 Cycle Stop ..............................................................................................2–12

1.5 Device Table Mode .................................................................................2–13

1.5.1 Joint Mode...................................................................................2–13

1.5.2 Device Change Mode..................................................................2–13

1.5.3 Changeover Mode.......................................................................2–15

1.6 Loading and Unloading Boards ..............................................................2–15

1.7 Advance Pickup of Parts.........................................................................2–15

1.8 Stopping After One Board.......................................................................2–16

1.9 Scheduled Production Run.....................................................................2–17

1.10 Parts Rotation: (Pθ: Pre-theta, Fθ: Fine theta) .......................................2–18

1.11 Compensation When Picking Parts........................................................2–18

1.12 Compensation When Placing Parts........................................................2–19

1.13 Turnover Production ...............................................................................2–20

1.14 Changing Table Acceleration..................................................................2–20

1.15 Tape End Display....................................................................................2–21

1.16 Large Parts Pickup Check......................................................................2–21

1.17 Pass Mode..............................................................................................2–22

iiiVersion 5.0

FCP IV-3 Operation