SIPLACE-SX4-DX4-用户手册.pdf - 第5页

Contents Service Manual SIPLACE SX4/DX4 5 3.5.13 Replacing the Head Adapt er for the HCU an d the HCU 92 3.5.14 Installation Positions on the Head Plate 94 3.6 Conveyor 95 3.6.1 Loosening the Co nveyor Side Clamps 95 3.6…

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Contents
4 Service Manual SIPLACE SX4/DX4
3 Service Work 31
3.1 Basic Machine 31
3.1.1 Replacing the Gas Pressure Shock Absorber on the Cover [03086743-xx] 31
3.1.1.1 Troubleshooting – Loose Screwed Fixtures on the Gas Springs 32
3.1.2 Replacing the Cover Switch [03055263-xx] 34
3.1.3 Replacing the Cover Fan [03056479-xx] 35
3.1.4 Guide Rollers on the Covers 36
3.2 Electrical System 37
3.2.1 Electrical Checks 37
3.2.2 Measuring Voltages at the Power Supply Unit 37
3.2.3 Checking the Input Voltage at the Inrush Current Limitation Board 38
3.2.4 Checking the Input Voltage on the Transformer Module 39
3.2.5 Replacing the AC/DC Converter (Pulsed Power Packs A5 to A8)40
3.2.6 Replacing the Rectifiers (U1 to U3, U20 to U24) 42
3.2.7 Replacing the Load Add Circuit (A4) [03094585Sxx] 43
3.2.8 Replacing the Line Filter (Z1) [03078386-xx] 44
3.2.9 Replacing the Main Switch 3LD2 [03040709-xx] 45
3.2.10 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 46
3.2.10.1 Replacing the Motor Circuit Breaker PKZ2 [00342494-xx] 46
3.2.10.2 Replacing the Motor Protection Tripping Unit (PKZ 2) 48
3.2.10.3 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 50
3.2.11 Replacing the Protective Contactor Combination [00358268-xx] 52
3.2.12 Replacing the Output Coupling Link (K7) [03065954-xx] 53
3.2.13 Replacing the Socket [00375320-xx] 54
3.2.14 Replacing the SP Splitter (A10) [03076607-xx] 55
3.2.15 Replacing the Microfuse (F40 to F51) [03010626-xx] 56
3.3 Control 57
3.3.1 Replacing the Control Computer BoxPC 57
3.3.2 Replacing the CAN Card [03079973-xx] 59
3.3.3 Replacing the Hotlink Interface Card [03052135-xx] 60
3.3.4 Replacing the BoxPC Memory Extension [03086337-xx] 61
3.3.5 Replacing the Monitor [03078913-xx] 62
3.4 Pneumatic System 63
3.4.1 Pneumatic System - Overview 63
3.4.2 Sealing the Screwed Connections 64
3.4.3 Dismantling the Lower Side Cover 64
3.4.4 Replacing the Pressure Regulator (Location 1) [03062103-xx]65
3.4.5 Replacing the Proportional Controller (Location 4) [03065425-xx] 66
3.4.6 Buffer Module for Autorecovery Option [03086425-xx] 68
3.4.7 Replacing the Side Channel Compressor Elmo Blower (Location 3) [03004094-xx] 68
3.4.8 Replacing the Electronic Ballast for the ELMO Blower [03006517-xx] 70
3.5 Gantries 71
3.5.1 Replacing the X Axis Incremental Encoder [03020588-xx] 71
3.5.2 Replacing the Y Axis Incremental Encoder [03017754-xx] 74
3.5.3 Replacing the Head Plate Sensors (Temperature Sensor) [03071974-xx] 76
3.5.4 Replacing the PCB Camera [03075363-xx] 77
3.5.5 Replacing the Trailing Cable 78
3.5.5.1 Introduction 78
3.5.5.2 Replacing the Trailing Cable for SX4 Machines 78
3.5.6 Replacing the Y Axis Buffer 87
3.5.7 Replacing the X Scale 87
3.5.8 Replacing the Y Scale 87
3.5.9 Replacing the Trailing Cable Interface 88
3.5.10 Replacing the Gantry Interface 89
3.5.11 Replacing the GCU [03052200‑xx] 90
3.5.12 Replacing the GCU Fan [03060954-xx] 91
Contents
Service Manual SIPLACE SX4/DX4 5
3.5.13 Replacing the Head Adapter for the HCU and the HCU 92
3.5.14 Installation Positions on the Head Plate 94
3.6 Conveyor 95
3.6.1 Loosening the Conveyor Side Clamps 95
3.6.1.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units 96
3.6.1.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps 97
3.6.2 Manual Removal of Large Boards 99
3.6.3 Replacing the Clamps 100
3.6.4 Replacing the Lifting Table Unit 101
3.6.4.1 Manually Lowering the Lifting Table 103
3.6.5 Replacing the Lifting Table Motor [03064983-xx] (EC only) 104
3.6.6 Replacing the Cylinder Unit on the Adjustment Unit (DC/QC only) 106
3.6.7 Replacing the Short-Stroke Cylinder on the Adjustment Unit [00356862-xx] (DC/QC
only)
108
3.6.8 Replacing the Proximity Switch for the Adjustment Unit [00304908-xx] 109
3.6.9 Replacing the Conveyor Drive [03075892-xx] 110
3.6.10 Replacing the Conveyor Drive Toothed Belt [03047677-xx] 113
3.6.11 Replacing the Conveyor Toothed Belt [03075565-xx] 114
3.6.12 Replacing the Width Adjustment Valve [03077072-xx] 116
3.6.13 Replacing the Width Adjustment Drive [03078341-xx] 117
3.6.14 Replacing the Width Adjustment Toothed Belt [03076223-xx] 118
3.6.15 Replacing the Width Adjustment Deflection Pulley [00337887-xx] 119
3.6.16 Replacing the Tape Drive [03056923-xx] 120
3.6.17 Replacing the Deflection Pulley 121
3.6.18 Replacing the Hexagonal Shaft [03057258-xx] 122
3.6.19 Replacing the Sensor Rail (Stopper) Valve [03077072‑xx] 123
3.6.20 Replacing the Stopper [03084034-xx] 125
3.6.21 Replacing the Ultrasonic Sensor PXS240 [03069863-xx] 127
3.6.22 Replacing the Conversion Board [03081718-xx] 131
3.6.23 Replacing the Clamping Plate [03081665-xx] 132
3.6.24 Replacing the Compression Spring on the Clamping Plate [00364715-xx] 132
3.6.25 Replacing the Conveyor Control TSP410 [03076208-xx] 133
3.7 Placement heads 134
3.7.1 Fast Head Exchange 134
3.7.1.1 Requirements 134
3.7.1.2 Preparing the FHE in the Software 135
3.7.1.3 Removal/Installation 135
3.7.1.4 Completing the FHE in the Software 136
3.7.2 Replacing the C&P20/A/M Head 139
3.7.3 Replacing the CPP Head 142
3.7.3.1 Preparing the Head for the Installation Height 145
3.7.4 Replacing the Twin/VHF Head 146
3.7.5 Installation Positions on the Head Plate 149
3.7.6 Replacing Stationary Component Camera Digital Type 25/33/36150
3.7.6.1 Installation Height of the Stationary Camera 151
3.8 CPP/C&P20 Nozzle Changer 152
3.8.1 Replacing the Nozzle Changer 152
3.8.2 Replacing the Complete Valve [03016830-xx] 153
3.9 Cutter 154
3.9.1 Replacing the Cutter on the COT Insert [03066690-xx] 154
3.9.2 Replacing the Baffle Plate [03019896-xx] 157
3.9.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 158
3.9.4 Replacing the Short-Stroke Cylinder [03038587-xx] 160
3.9.5 Replacing the Solenoid Valves [03000630-xx] 161
3.9.6 Replacing the Proximity Switch [03063590] 162
3.9.7 Replacing the Cutter Blades 163
3.9.8 Replacing the Used Tape Chute [03067460-xx] 168
Contents
6 Service Manual SIPLACE SX4/DX4
3.10 COT insert 170
3.10.1 Replacing the COT Insert Assembly [03080552-xx] 170
3.10.2 Replacing the Feeder Control Unit (FCU) [03059623-xx] 172
3.10.3 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 173
3.10.4 Replacing the Unlocking Pins [03088220-xx] 174
3.10.5 Replacing the Safety Switch [03019065-xx] 176
3.10.6 Replacing the Empty-Tape Duct Assembly [03052576-xx] 177
3.10.7 Replacing the Control Valve [03097252-xx] 179
3.10.8 Replacing the Baffles 180
3.10.9 Replacing the Feed Control [03082077-xx] 182
3.11 X-Series Component Trolley 183
3.11.1 Replacing the Fixed/Guide Castors [00341918-xx] 183
3.11.2 Replacing the Locking Latch [03069205-xx] 184
3.11.3 Replacing the Guide Profile/Entering Guide Feeder 186
3.11.4 Replacing the Centering Sleeves [03009987-xx] 187
3.11.5 Replacing the Insert Feeder [03002898-xx] 188
3.11.6 Replacing the Actuator/Protective Bracket 189
3.12 Docking Station for X-Series Component Trolley 190
3.12.1 Replacing the Power Pack [03025938-XX] 190
3.12.2 Replacing the Micro Fuse [03033387-XX] 191
3.12.3 Replacing the Locking Unit Short-Stroke Cylinder [03034831-XX] 192
3.12.4 Replacing the Locking Lever [03025104-XX] 193
3.12.5 Replacing the Positions End Switch of the Component Trolley Locking Device
[03033395-XX]
194
3.12.6 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 195
3.12.7 Replacing the Feeder Control Unit (FCU) [03059623-xx] 196
3.12.8 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk Case 196
3.12.9 Replacing the Unlocking Pushbutton [00334095-XX] 198
3.12.10 Replacing the Control Valve [03003489-xx] 199
3.13 Manual Table (DX4) 200
3.13.1 Replacing the Guide Profile (Omega Profile) 200
3.13.2 Removing the Back Section of the Manual Table 201
3.13.3 Removing the Front Section of the Manual Table 202
3.13.4 Replacing the Locking Latch [03069205-xx] 204
3.13.5 Replacing the Feeder Lock on the Manual Table [03082778-xx] 204
3.13.6 Replacing the Feeder Control Unit (FCU) 206
3.13.6.1 Operating the Unlocking Hook 208
3.13.7 Replacing the Centering Bar 209
3.13.8 Replacing the Empty-Tape Duct Assembly 210
3.13.9 Replacing the Complete Mounting Frame 210
3.13.10 Replacing the Used Tape Chute 212
3.13.11 Replacing the Insert Feeder [03002898-xx] 213
3.14 Vacuum Pump 214
3.14.1 Replacing the Vacuum Pump [03069679-xx] 214
3.14.2 Replacing the Exhaust Tube [03087599-xx] 214
3.14.3 Replacing the Connector Unit Box 215
3.14.4 Replacing the Power Supply Cable for the Vacuum Pump [03079997-xx] 216
3.14.5 Replacing the Suppressor Module in the Connector Unit Box [03097216-xx] 217
3.14.6 Replacing the Circuit Breaker in the Connector Unit Box [03079445-xx] 218
3.14.7 Replacing the Button in the Connector Unit Box [03072025-xx] 218
3.14.8 Replacing the Relay Terminal Block in the Connector Unit Box [03086538-xx] 218
3.14.9 Replacing the Diode Terminal Block in the Connector Unit Box [03006763-xx] 218
4 Measuring Equipment and Tools 219
4.1 Calibration Tool [03010565-xx] 219
4.2 Calibration Tool [03034148-xx] 219