SIPLACE-SX4-DX4-用户手册.pdf - 第9页

Introduction 1.1.1 Conventions for the use of safety instructions Safety Instructions Service Manual SIPLACE SX4/DX4 9 1 1 I n t r o d u c t io n Introduction This manual describes service work to be performed on SIPLACE…

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Contents
8 Service Manual SIPLACE SX4/DX4
5.5.1.3 Setting the Conveyor Drive Belt Tension 253
5.5.1.4 Calculating the Belt Tension 255
5.5.2 Teaching the Sonar Sensor PXS240 256
5.5.3 Conveyor Sides 258
5.5.3.1 Setting the Parallelism of the Single Conveyor Sides 258
5.5.3.2 Setting the Parallelism of the Dual/Quad Conveyor Sides/Adjustment Units 259
5.5.4 Calibrating the Motors in the SX Conveyor 260
5.5.5 Board Clamping 261
5.5.5.1 Setting the Board Clamping (Actuator) 261
5.5.6 Lifting Table 262
5.5.6.1 Setting the Parallelism and Height of the Lifting Table Plate 262
5.6 Nozzle Changer Setting 263
5.6.1 Setting the Nozzle Changer Height 263
5.6.2 Setting the Height of the Nozzle Reject Station 263
5.6.3 Jumpers on the Nozzle Changer 264
5.7 Settings on the Component Trolley 265
5.7.1 Setting the Actuator on the Component Trolley 265
5.8 Other Settings 266
5.8.1 Firmware Download (SW 70x) 266
5.8.2 Calibration 267
5.8.2.1 Calibrating the Heads and Cameras 267
5.8.2.2 Calibration Procedure 268
5.8.3 Setting the Nozzle Reject and Station Height 269
5.8.4 DIP Switch for Camera Types 25 and 33 270
6 Description of the circuit boards 271
6.1 Electrics and Control 271
6.1.1 I/O control unit [03052315-xx] 271
6.1.2 Inrush Current Limitation Board Transformer (A1) [03066830-xx] 273
6.1.3 SP Distributor Assembly (Power Supply) [03076607-xx] 274
6.2 Gantry 275
6.2.1 Vision hotlink adapter [03050555-xx] 275
6.2.2 Head Interface C700X-L/R 276
6.2.2.1 Head interface C700X-L [03055068-xx] 277
6.2.2.2 Head interface C700X-R [03055070-xx] 279
6.2.3 Vision board spread spectrum HCU [03067289-xx] 280
6.2.3.1 DIP Switch on the Vision Board (Digital Version 02) 281
6.2.4 X base adapter C&P [03045647-xx] 282
6.2.5 X base adapter TWIN [03054879-xx] 286
6.3 Conveyor 289
6.3.1 Conveyor control TSP410C, control module [03077468-xx] 289
6.3.2 Conveyor control TSP410P, power module [03077469-xx] 290
6.3.3 Conveyor control TSP410 291
6.4 COT insert 292
6.4.1 Connecting assy FCU [03059783-xx] 292
6.5 Stationary cameras 293
6.5.1 Vision LED driver VLT 33 [03039244-xx] 293
6.6 Nozzle Changers 294
6.6.1 NC main board CPx [03069324-xx] 294
6.6.2 Nozzle Changer Main Board C&P20P [03107652-xx] 295
Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Service Manual SIPLACE SX4/DX4 9
1
1 Introduction
Introduction
This manual describes service work to be performed on SIPLACE® SX4/DX4 machines.
1.1
1.1 Safety Instructions
Safety Instructions
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.
Introduction
Safety Instructions 1.1.2 Safety Instructions for Working with Strong Magnetic Fields
10 Service Manual SIPLACE SX4/DX4
1.1.2
1.1.2 Safety Instructions for Working with Strong Magnetic Fields
Safety Instructions for Working with Strong Magnetic Fields
1.1.3
1.1.3 Safety Instructions for the Power Supply
Safety Instructions for the Power Supply
▪ This means that some parts of the system carry potentially lethal voltages - even when switched off
at the main power switch.
▪ Incorrect handling of the placement system can therefore result in fatal injuries, severe injuries or
considerable damage to equipment.
▪ Measurements and maintenance work must always be carried out by appropriately qualified person-
nel.
▪ Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60 204,
part 1) or the regulations specific to your country.
▪ Before starting any maintenance work, switch the machine off at the main switch and disconnect it
from the main power supply.
▪ Always secure the machine against unauthorized reactivation. If these instructions are not followed,
you may be able to touch live parts, which could result in fatal or severe injuries.
Maintaining, Installing or Removing Assemblies
► End all placement operations on the machine.
► Shut down the Windows operating system correctly, otherwise problems may occur when restarting
or data may be lost.
► Switch the machine off at the main switch.
► Disconnect the machine from the main power supply.
► Switch off the machine and attach warnings signs to indicate that service work is in progress.
DANGER
Strong permanent magnet fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps etc.)
are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the protective covers are open.
► Do not bring any metal objects into the hazard area.
CAUTION
Strong permanent magnet fields
There is a risk that the strong magnetic fields could corrupt data on data media or check cards.
► Keep sensitive data supports away from the permanent magnets.
WARNING
Hazardous Voltages!
The machine is supplied with 3 x 400 V~ (or. 3 x 204 V~ / 3 x 220 V~ / 3 x 230 V~ / 3 x 380 V~
/ 3 x 415 V~) ± 5 %, 50/60 Hz mains voltages.
► Observe the safety instructions in the user manual during all service work!