SIPLACE-SX4-DX4-用户手册.pdf - 第6页

Contents 6 Service Manual SIPLACE SX4/DX4 3.10 COT insert 170 3.10.1 Replacing the COT Insert Assembly [0308 0552-xx] 170 3.10.2 Replacing the Feeder Contr ol Unit (FCU) [030 59623-xx] 172 3.10.3 Replacing the 40-Fold Fe…

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Contents
Service Manual SIPLACE SX4/DX4 5
3.5.13 Replacing the Head Adapter for the HCU and the HCU 92
3.5.14 Installation Positions on the Head Plate 94
3.6 Conveyor 95
3.6.1 Loosening the Conveyor Side Clamps 95
3.6.1.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units 96
3.6.1.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps 97
3.6.2 Manual Removal of Large Boards 99
3.6.3 Replacing the Clamps 100
3.6.4 Replacing the Lifting Table Unit 101
3.6.4.1 Manually Lowering the Lifting Table 103
3.6.5 Replacing the Lifting Table Motor [03064983-xx] (EC only) 104
3.6.6 Replacing the Cylinder Unit on the Adjustment Unit (DC/QC only) 106
3.6.7 Replacing the Short-Stroke Cylinder on the Adjustment Unit [00356862-xx] (DC/QC
only)
108
3.6.8 Replacing the Proximity Switch for the Adjustment Unit [00304908-xx] 109
3.6.9 Replacing the Conveyor Drive [03075892-xx] 110
3.6.10 Replacing the Conveyor Drive Toothed Belt [03047677-xx] 113
3.6.11 Replacing the Conveyor Toothed Belt [03075565-xx] 114
3.6.12 Replacing the Width Adjustment Valve [03077072-xx] 116
3.6.13 Replacing the Width Adjustment Drive [03078341-xx] 117
3.6.14 Replacing the Width Adjustment Toothed Belt [03076223-xx] 118
3.6.15 Replacing the Width Adjustment Deflection Pulley [00337887-xx] 119
3.6.16 Replacing the Tape Drive [03056923-xx] 120
3.6.17 Replacing the Deflection Pulley 121
3.6.18 Replacing the Hexagonal Shaft [03057258-xx] 122
3.6.19 Replacing the Sensor Rail (Stopper) Valve [03077072‑xx] 123
3.6.20 Replacing the Stopper [03084034-xx] 125
3.6.21 Replacing the Ultrasonic Sensor PXS240 [03069863-xx] 127
3.6.22 Replacing the Conversion Board [03081718-xx] 131
3.6.23 Replacing the Clamping Plate [03081665-xx] 132
3.6.24 Replacing the Compression Spring on the Clamping Plate [00364715-xx] 132
3.6.25 Replacing the Conveyor Control TSP410 [03076208-xx] 133
3.7 Placement heads 134
3.7.1 Fast Head Exchange 134
3.7.1.1 Requirements 134
3.7.1.2 Preparing the FHE in the Software 135
3.7.1.3 Removal/Installation 135
3.7.1.4 Completing the FHE in the Software 136
3.7.2 Replacing the C&P20/A/M Head 139
3.7.3 Replacing the CPP Head 142
3.7.3.1 Preparing the Head for the Installation Height 145
3.7.4 Replacing the Twin/VHF Head 146
3.7.5 Installation Positions on the Head Plate 149
3.7.6 Replacing Stationary Component Camera Digital Type 25/33/36150
3.7.6.1 Installation Height of the Stationary Camera 151
3.8 CPP/C&P20 Nozzle Changer 152
3.8.1 Replacing the Nozzle Changer 152
3.8.2 Replacing the Complete Valve [03016830-xx] 153
3.9 Cutter 154
3.9.1 Replacing the Cutter on the COT Insert [03066690-xx] 154
3.9.2 Replacing the Baffle Plate [03019896-xx] 157
3.9.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 158
3.9.4 Replacing the Short-Stroke Cylinder [03038587-xx] 160
3.9.5 Replacing the Solenoid Valves [03000630-xx] 161
3.9.6 Replacing the Proximity Switch [03063590] 162
3.9.7 Replacing the Cutter Blades 163
3.9.8 Replacing the Used Tape Chute [03067460-xx] 168
Contents
6 Service Manual SIPLACE SX4/DX4
3.10 COT insert 170
3.10.1 Replacing the COT Insert Assembly [03080552-xx] 170
3.10.2 Replacing the Feeder Control Unit (FCU) [03059623-xx] 172
3.10.3 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 173
3.10.4 Replacing the Unlocking Pins [03088220-xx] 174
3.10.5 Replacing the Safety Switch [03019065-xx] 176
3.10.6 Replacing the Empty-Tape Duct Assembly [03052576-xx] 177
3.10.7 Replacing the Control Valve [03097252-xx] 179
3.10.8 Replacing the Baffles 180
3.10.9 Replacing the Feed Control [03082077-xx] 182
3.11 X-Series Component Trolley 183
3.11.1 Replacing the Fixed/Guide Castors [00341918-xx] 183
3.11.2 Replacing the Locking Latch [03069205-xx] 184
3.11.3 Replacing the Guide Profile/Entering Guide Feeder 186
3.11.4 Replacing the Centering Sleeves [03009987-xx] 187
3.11.5 Replacing the Insert Feeder [03002898-xx] 188
3.11.6 Replacing the Actuator/Protective Bracket 189
3.12 Docking Station for X-Series Component Trolley 190
3.12.1 Replacing the Power Pack [03025938-XX] 190
3.12.2 Replacing the Micro Fuse [03033387-XX] 191
3.12.3 Replacing the Locking Unit Short-Stroke Cylinder [03034831-XX] 192
3.12.4 Replacing the Locking Lever [03025104-XX] 193
3.12.5 Replacing the Positions End Switch of the Component Trolley Locking Device
[03033395-XX]
194
3.12.6 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 195
3.12.7 Replacing the Feeder Control Unit (FCU) [03059623-xx] 196
3.12.8 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk Case 196
3.12.9 Replacing the Unlocking Pushbutton [00334095-XX] 198
3.12.10 Replacing the Control Valve [03003489-xx] 199
3.13 Manual Table (DX4) 200
3.13.1 Replacing the Guide Profile (Omega Profile) 200
3.13.2 Removing the Back Section of the Manual Table 201
3.13.3 Removing the Front Section of the Manual Table 202
3.13.4 Replacing the Locking Latch [03069205-xx] 204
3.13.5 Replacing the Feeder Lock on the Manual Table [03082778-xx] 204
3.13.6 Replacing the Feeder Control Unit (FCU) 206
3.13.6.1 Operating the Unlocking Hook 208
3.13.7 Replacing the Centering Bar 209
3.13.8 Replacing the Empty-Tape Duct Assembly 210
3.13.9 Replacing the Complete Mounting Frame 210
3.13.10 Replacing the Used Tape Chute 212
3.13.11 Replacing the Insert Feeder [03002898-xx] 213
3.14 Vacuum Pump 214
3.14.1 Replacing the Vacuum Pump [03069679-xx] 214
3.14.2 Replacing the Exhaust Tube [03087599-xx] 214
3.14.3 Replacing the Connector Unit Box 215
3.14.4 Replacing the Power Supply Cable for the Vacuum Pump [03079997-xx] 216
3.14.5 Replacing the Suppressor Module in the Connector Unit Box [03097216-xx] 217
3.14.6 Replacing the Circuit Breaker in the Connector Unit Box [03079445-xx] 218
3.14.7 Replacing the Button in the Connector Unit Box [03072025-xx] 218
3.14.8 Replacing the Relay Terminal Block in the Connector Unit Box [03086538-xx] 218
3.14.9 Replacing the Diode Terminal Block in the Connector Unit Box [03006763-xx] 218
4 Measuring Equipment and Tools 219
4.1 Calibration Tool [03010565-xx] 219
4.2 Calibration Tool [03034148-xx] 219
Contents
Service Manual SIPLACE SX4/DX4 7
4.3 Calibration Tools for Vision Systems 220
4.4 Calibration Nozzle for TwinHead [03008862-xx] 220
4.5 Belt Tension Device [00326015-01] 220
4.6 Compressed Air Testing Device [00311487-01] 221
4.7 Setting Gauge for Board Clamping [00369202-01] 221
4.8 Setting Gauge for Actuator [03049740-xx] 222
4.9 Belt Tensioning Device for Turning Station DLM [03063649-01] 222
4.10 Programming Cable for PXS240 Sensor [03073330-xx] 223
4.11 Setting Gauge for Sonar Sensors [03048764-xx] 223
4.12 Setting Gauge for Sonar Sensors [03076989-xx] 223
4.13 Gauge for Stopper Setting [03067221-xx] 224
4.14 Mapping Test Plate 520x300 mm [03067312‑xx] 224
4.15 Mapping Test Plate 560x460 mm [03076118‑xx] 224
4.16 ACT Calibration Plate, Single Set, for Quad Lane [03073073-xx] 224
4.17 Service Box SIPLACE SX [03079042-xx] 225
4.18 Universal Placement Head Mounting Rack [03056231-xx] 225
4.19 Read Head Test Device (Track Signal Tester) [03071361-xx] 225
4.20 Component Sensor Protective Cap (CPP) [03080984-xx] 226
4.21 Unlocking Hook for Manual Table [03038882-xx] 226
5 Settings 227
5.1 Settings on the Basic Machine 227
5.1.1 Setting the Machine Covers 227
5.1.1.1 Setting the Cover Guidance 228
5.1.1.2 Setting the Cover Switch 229
5.1.1.3 Setting the Cover Switch Centering Device 230
5.1.1.4 Setting the Actuator 230
5.1.1.5 Setting the Bottom Stop 231
5.1.1.6 Setting the Cover Rollers 232
5.2 Electrical and Control Settings 233
5.2.1 Overview of Electrics 233
5.2.2 Setting the Voltage on the Pulsed Power Packs 234
5.2.3 Overview of Station Computer 235
5.3 Pneumatic Settings 235
5.3.1 Setting the Compressed Air Controller for Machine Components 235
5.4 Gantry Settings 236
5.4.1 Travel Ranges and Speed Monitoring 236
5.4.2 Error "Gantry Crash" 237
5.4.3 Count Error: 237
5.4.4 Anticrash Function 237
5.4.5 Mechanical Adjustment of the Incremental Encoder 238
5.4.6 Track Signals and Zero Pulse 239
5.4.6.1 Checking the Zero Pulse Signal 239
5.4.6.2 Checking the Track Signals 242
5.4.6.3 Test Device PG1-I (MS22/MS30) [03102699-xx] – Operation 244
5.4.7 Overview of GCUs 247
5.4.8 Overview of Station Computer and Distributor 249
5.4.9 Overview of CAN LEDs and CAN I/O Module 250
5.5 Conveyor Settings 251
5.5.1 Belt Tension 251
5.5.1.1 Setting the Conveyor Belt Tension 251
5.5.1.2 Setting the Width Adjustment Belt Tension 252