00198227-03_UM_MaterialSetupAssistant_2.3-R17-1_DE_EN.pdf - 第127页
Introduction ASM Material Setup Assistant 2.3 (R17-1) ASM Material Setup Ass istant 2.3 (R17-1) 127 1 1 I n t r o d u c t io n Introduction SIPLACE Material Setup A ssistant (MSA) is a workflow solutio n to support th e …
Artikel-Nr.: 00198227-03 ASM Assembly Systems GmbH & Co. KG
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Introduction
ASM Material Setup Assistant 2.3 (R17-1) ASM Material Setup Assistant 2.3 (R17-1) 127
1
1 Introduction
Introduction
SIPLACE Material Setup Assistant (MSA) is a workflow solution to support the complete scheduling pro
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cess for your production environment. SIPLACE Material Setup Assistant controls and optimizes the flow
of materials from the warehouse, via the presetup area, to the line and back to the warehouse.
The reuse of materials in the presetup area is the central function of the SIPLACE Material Setup Assis
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tant.
Reusable materials (packaging unit + feeder) are temporarily stored in the Active Feeder Pool. This Ac
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tive Feeder Pool typically comprises feeder racks (Active Feeder Racks). However, docking stations with
changeover tables can also be used.
SIPLACE Material Setup Assistant combines the already existing ASM software tools with the additional
application Order Manager.
SIPLACE Material Setup Assistant comprises the following ASM software tools:
▪ Order Manager for the scheduling, approval and monitoring of the jobs.
▪ SIPLACE Pro as the basis for the setups and recipes.
▪ ASM Material Manager - full version for creating and processing material demand lists.
– Storage management with ASM Material Manager
– View - Material Demand List
Or
▪ ASM Material Manager for MSA
– Limited version - storage management through customer system
– No material demand lists
▪ SIPLACE Line Control GUI for the automatic refreshing of production schedules and the download.
▪ ASM Setup Center for the presetup with the Active Feeder Pool (AFP) functions.
For the efficient use of SIPLACE Material Setup Assistant, you need the following hardware in the pre
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setup area:
▪ Feeder racks, for parking reusable materials in the presetup area.
▪ Docking stations in Signal material reuse mode.
Introduction
Scope of Functions with Flexible Family Setup
128 ASM Material Setup Assistant 2.3 (R17-1) ASM Material Setup Assistant 2.3
1.1
1.1 Scope of Functions with Flexible Family Setup
Scope of Functions with Flexible Family Setup
SIPLACE Material Setup Assistant (MSA) with flexible family setups allows the reuse of materials in the
presetup area. This is the default procedure when working with the SIPLACE Material Setup Assistant.
See also "5 Workflow with Flexible Family Setup" [ ➙ 189].
1.1.1
1.1.1 Material Reuse in Presetup Area
Material Reuse in Presetup Area
SIPLACE Material Setup Assistant enables you to reuse materials in the pre-setup area. Materials (feed
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er with packaging unit), which are taken back from a line to the pre-setup area, can be used again for
the next setup. The system determines the material which can be used again for the next setups or which
materials need to be torn down. The status is shown with the help of the status LED on the feeder. The
status LED shines green on the feeder for reused material, otherwise the LED flashes red.
General sequence
1. Configured changeover tables arrive back from the line at the presetup area.
2. By scanning the control barcode Signal material reuse on the docking station, the docking station
mode switches from Setup verification to Signal material reuse.
3. Move the changeover table into the docking stations.
4. The system recognizes whether these feeders with packaging units are needed in the next setups.
The status LED on the feeder will show the status.
– The status LEDs on the feeders shine green: this feeder is being reused.
– The status LED on the feeder flashes red: this feeder is NOT being reused.
5. The feeders shining green will be placed in the feeder rack for later use.
6. The red flashing feeders will be torn down and the material taken back to the warehouse.
This sequence ensures that the reused materials remain in the presetup area of the relevant lines. This
function can be used for all lines which are supplied by a joint presetup area.
Basic preconditions
To ensure correct determination of the reused materials, SIPLACE Material Setup Assistant must know
the production schedules and the sequence of setups for all lines.
The setups and recipes are created in SIPLACE Pro and must be optimized with the help of the known
optimization functions (standard optimizer, SiCluster Professional, SiCluster Multiline). The setups and
recipes are then imported into the Order Manager.
The production scheduler defines the order of setups and recipes for the individual lines in the Order
Manager. This then approves the production order generated.
1.1.2
1.1.2 Determining the Material Demand for Setup Preparation
Determining the Material Demand for Setup Preparation
SIPLACE Material Setup Assistant automatically determines the required materials for the setup prepa
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ration. Reused and available material is automatically taken into account and not requested again. Only
the materials actually needed are recorded and can be picked from the warehouse.
The material demand is determined as soon as the production scheduler approves the scheduled pro
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duction order in the Order Manager.