KE-3010A_20VA_20VRA_使用说明书.pdf - 第9页

2-2-3 生产主菜单的构成 ····················································································· 2-4 2- 3 设备的启动和结束 ··························································································· 2-6 2-3-1…

为了安全使用机器

目

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第

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基本篇

第 1 章装置概要 ····································································································· 1-1

1-1 本装置概要 ···································································································· 1-1

1-1-1 前言 ········································································································ 1-1

1-1-2 特长 ········································································································ 1-4

1-1-3 系统构成 ·································································································· 1-6

1-1-4 简称说明 ·································································································· 1-9

1-1-5 本装置的构成 ·························································································· 1-10

1-2 本装置的构造 ······························································································· 1-12

1-2-1 基板传送部分的构造 ················································································ 1-12

1-2-2 元件供给部分的构成 ················································································ 1-13

1-2-3 Head 单元的构成 ····················································································· 1-16

1-2-4 ATC 单元（Auto Tool Changer）的构成 ························································ 1-19

1-2-5 图像识别装置（VCS）的构造 ···································································· 1-22

1-3 机械规格 ····································································································· 1-23

1-3-1 机械尺寸与重量······················································································· 1-23

1-3-2 贴片精度 ································································································ 1-24

1-3-3 其他 ······································································································ 1-31

1-3-4 X,Y,Z,θ 轴的说明 ······················································································ 1-32

1-4

电气规格 ································

····································································· 1-33

1-4-1 与外部装置的接口 ··················································································· 1-34

1-5 对象元件及元件包装 ······················································································ 1-37

1-6 印刷基板规格 ······························································································· 1-49

1-7 定心系统 ····································································································· 1-55

1-8 基本操作 ····································································································· 1-61

1-8-1 画面构成示例 ·························································································· 1-61

1-8-2 显示装置及输入装置 ················································································ 1-63

1-8-3 操作方法 ································································································ 1-68

1-8-4 菜单、命令、功能栏 ················································································ 1-77

1-8-5 简易事件显示画面 ··················································································· 1-94

1-9 文件菜单的操作 ···························································································· 1-97

1-9-1 新建 ······································································································ 1-97

1-9-2 打开（读入文件） ··················································································· 1-98

1-9-3 保存 ······································································································ 1-99

1-9-4 另存为 ··································································································· 1-99

1-9-5 文件管理 ······························································································ 1-101

1-9-6 生产程序初始文件夹 ·············································································· 1-102

1-9-7 打印机设置 ··························································································· 1-102

1-9-8 打印 ···································································································· 1-103

1-9-9 设备信息的取得和保存

··········································································· 1-106

1-9-10 硬件安全拆卸 ······················································································· 1-112

1-10 C 盘的更新操作 ·························································································· 1-113

第 2 章生产 ··········································································································· 2-1

2-1 流程图 ·········································································································· 2-1

2-2 概要 ············································································································· 2-2

2-2-1 生产模式 ·································································································· 2-2

2-2-2 生产流程 ·································································································· 2-3

2-2-3 生产主菜单的构成 ····················································································· 2-4

2-3 设备的启动和结束 ··························································································· 2-6

2-3-1 设备的启动 ······························································································· 2-6

2-3-2 设备的退出方法························································································· 2-8

2-3-3 停电对策 ·································································································· 2-9

2-3-4 接通电源时吸嘴安装异常 ·········································································· 2-11

2-3-5 电源 ON 时的维护显示 ············································································· 2-15

2-3-6 事件画面 ································································································ 2-16

2-4 预热 ··········································································································· 2-17

2-4-1 初始画面 ································································································ 2-17

2-4-2 条件设置 ································································································ 2-18

2-4-3 运行内容 ································································································ 2-19

2-5 通过 ··········································································································· 2-20

2-6 文件操作 ····································································································· 2-23

2-6-1 打开（读入文件） ··················································································· 2-23

2-6-2 保存 ······································································································ 2-24

2-6-3 另存为 ··································································································· 2-24

2-7 生产准备 ····································································································· 2-25

2-7-1

设置基板 ································

································································ 2-25

2-7-2 元件供给部分的准备 ················································································ 2-37

2-7-3 ATC 的准备 ····························································································· 2-39

2-8 生产画面 ····································································································· 2-41

2-8-1 生产画面的启动······················································································· 2-41

2-8-2 生产条件画面 ·························································································· 2-42

2-8-3 生产开始 ································································································ 2-48

2-9 生产管理信息（窗口） ··················································································· 2-64

2-9-1 生产管理信息 ·························································································· 2-64

2-10 确认电动式供料器························································································ 2-73

2-10-1 电动式供料器确认画面 ············································································ 2-73

2-11 生产程序 ···································································································· 2-78

2-11-1 设置元件数 ··························································································· 2-78

2-11-2 编辑数据（变更数据） ············································································ 2-82

2-11-3 检查生产程序 ························································································ 2-92

2-11-4 重试列表 ······························································································ 2-95

2-12 生产辅助 ··································································································· 2-112

2-12-1 支援准备 ····························································································· 2-112

2-12-2 确认贴片点 ························································································· 2-128

2-12-3

助焊剂涂敷装置（选项） ································

······································· 2-131

2-12-4 验证（选购项） ··················································································· 2-132

2-12-5 SOT 方向检查（选购项）/通用图像元件方向检查 ······································· 2-139

2-12-6 激光高度检查 ······················································································ 2-148

2-12-7 贴片基板面高度测量 ············································································· 2-156

2-12-8 检查脏污 ···························································································· 2-156

2-13 工具 ········································································································ 2-157

2-13-1 操作选项 ···························································································· 2-157

2-14 生产时的各项处理······················································································ 2-157

2-14-1 继续返回原点 ······················································································ 2-157

2-14-2 继续生产 ···························································································· 2-158

2-14-3 归还吸嘴 ···························································································· 2-167

2-14-4 设备信息的取得 ··················································································· 2-169

2-14-5 摄像机跟踪贴片位置 ············································································· 2-171

2-14-6 摄像机跟踪吸取位置 ············································································· 2-173

2-15 生产时的错误处理/暂停 ··············································································· 2-175

2-15-1 发生错误/暂停 ····················································································· 2-175

2-15-2 无元件 ······························································································· 2-180

2-15-3 标记识别错误 ······················································································ 2-185

2-15-4 打开安全盖 ························································································· 2-187

2-15-5 供料器台架下降 ··················································································· 2-188

2-15-6 供料器悬浮检测 ··················································································· 2-189

2-15-7 发生保护元件识别异常 ·········································································· 2-190

2-15-8 激光头弄脏 ························································································· 2-191

2-15-9 暂停时的无元件补满功能 ······································································· 2-193

2-15-10 贴片基板面高度测量 ··········································································· 2-194

2-15-11 生产开始时的检查 ·············································································· 2-200

2-15-12 循环停止 ·························································································· 2-201

2-15-13 发生元件带回错误 ·············································································· 2-201

2-15-14 图像识别异常 ···················································································· 2-202

2-15-15 生产开始前 IC Head（CDS）吸嘴分配确认(仅 KE-3020VA) ························ 2-207

2-16 F

CS（选购项） ························································································· 2-208

第 3 章维护 ··········································································································· 3-1

3-1 日常检查项目一览 ··························································································· 3-1

3-2 各部分的检查 ································································································· 3-3

3-2-1 气压、排水瓶 ···························································································· 3-3

3-2-2 真空泵压力 ······························································································· 3-4

3-2-3 管道及接头 ······························································································· 3-5

3-2-4 各单元气缸 ······························································································· 3-5

3-2-5 空气过滤器（LNC60 Head） ······································································· 3-6

3-2-6 传送带 ····································································································· 3-7

3-2-7 传送滑轮 ·································································································· 3-8

3-2-8 气弹簧 ····································································································· 3-8

3-2-9 挡片 ········································································································ 3-9

3-2-10 电缆、插头 ··························································································· 3-10

3-2-11 垃圾箱 ································································································· 3-11

3-3 清扫 ··········································································································· 3-12

3-3-1 XY 轴直动单元 ························································································ 3-12

3-3-2 X 轴 CB 支撑

································

·························································· 3-13

3-3-3 各种传送传感器······················································································· 3-14

3-3-4 CAL 块 ··································································································· 3-15

3-3-5 激光校准传感器······················································································· 3-16

3-3-6 高度测量装置 (HMS) ··············································································· 3-17

3-3-7 吸嘴 ······································································································ 3-18

3-3-8 吸嘴外圈 ································································································ 3-20

3-3-9 ATC 单元 ································································································ 3-21

3-3-10 供料器台架 ··························································································· 3-21

3-3-11 统一更换台车（选购项） ········································································· 3-22

3-3-12 CVS（元件验证系统）（选购项） ······························································· 3-23

3-3-13 OCC（偏光滤光片） ··············································································· 3-23

3-3-14 VCS 单元 ······························································································ 3-24

3-3-15 共面性传感器（选购项） ········································································· 3-25

3-3-16 负荷控制单元（选购项） ········································································· 3-25

3-3-17 风扇马达过滤器 ····················································································· 3-26

3-4 注油 ··········································································································· 3-27

3-4-1 XY 轴直动单元 ························································································ 3-27