SIPLACE Station Software 7xx to 714 介绍.pdf - 第128页
Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition 128 8.6 SIPLACE X4i S Placement Machine with C& P20 P Placement Head A new C&P20 P placement head has been introduced. In SIPLACE Pro th…
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8.3 SIPLACE X4 S micron Placement Machine
The station software supports the new SIPLACE X4 S micron placement machine that is based on
the SIPLACE X4 S machine type. SIPLACE X4 S micron achieves high accuracy through high-
resolution measurements at the main axes and optimized accuracy of the travel parameters.
The SIPLACE X4 S micron supports essentially the same configuration variants and options as the
SIPLACE X4 S except for the head configuration:
– The SIPLACE X4 S micron is exclusively equipped with the high-precision C&P20 M placement
heads (4x) and the SST 41 component camera type.
8.4 SIPLACE X4i S micron Placement Machine
The station software supports the new SIPLACE X4i S micron placement machine that is based
on the SIPLACE X4i S machine type. This new machine type achieves high accuracy through high-
resolution measurements at the main axes and by being equipped with the C&P20 M placement
head. The performance of the machine still complies with that of the SIPLACE X4i S.
The SIPLACE X4i S micron supports essentially the same configuration variants and options as the
SIPLACE X4i S except for the head configuration:
– The SIPLACE X4i S micron is exclusively equipped with the high-precision C&P20 M
placement heads (4x) and the SST 41 component camera type.
8.5 SIPLACE SX1/SX2 V2 Placement Machine with Twin VHF –
Placement of Tall Components
The station software supports a new model of the SIPLACE SX1/SX2 V2 placement machine. This
placement machine differs from the previous model by the fact that one gantry is positioned 12mm
higher as the other one. At this gantry, only the new Twin VHF placement head (Very High Force
Twin Head) can be used. In SIPLACE Pro this placement head is referred to as Twin VHF 5xx.
Components up to a height of 38 mm can be placed with a force of 70 N with the Twin VHF
placement head. Such components may be transported by the WPC5 and WPC6. The maximum
height of component + magazine is 45 mm.
The Twin VHF placement head supports the same nozzle types as the Twin Head.
The Non Stop module may be used for the tall components.
Restrictions arise due to interfering edges, limitations of the turning circle and the component
weight.
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8.6 SIPLACE X4i S Placement Machine with C&P20 P Placement Head
A new C&P20 P placement head has been introduced. In SIPLACE Pro this placement head is
referred to as C&P20 P 4xxx. Increased placement performance and robustness are achieved with
this placement head. The C&P20 P placement head is supported on the SIPLACE X4i S placement
machine. For this, the SIPLACE X4i S placement machine must be equipped with an MHCU
(Modular Head Control Unit).
The C&P20 P placement head has new DP drives and a new nozzle interface. Therefore, new
nozzles (type 4xxx), new nozzle magazines with 20 garages and a new nozzle changer support are
required. The nozzle magazine has 2 rows with 7 nozzles and 1 row with 6 nozzles. The new
support may also hold the old magazines.
Due to the magazine type enhancement the magazine query has been changed. If a new support
is used no magazine detection is possible anymore. When closing the cover, the safety check will
still be performed (correct magazine height and magazine correctly engaged). An incorrect
magazine type (C&P20 A instead of C&P20 P) will not be detected until a pickup from the
magazine is required. In this case, the machine stops with a Vision error because the magazine
fiducial cannot be found.
The following nozzle types are supported:
– Rubber nozzles: Type 4032-4036; 4133, 4135, 4235
– Ceramic nozzles: Type 4004; 4103, 4105-4109
8.6.1 Vacuum Pump Operation on SIPLACE X4i S
Optionally, two vacuum pumps (1 per placement area) may be operated on the SIPLACE X4i S
placement machine in conjunction with a C&P20 placement head.
In vacuum pump operation two thresholds are defined in SIPLACE Pro that trigger the following
actions if exceeding or falling below the values:
Emergency operation
If the first threshold sent by SIPLACE Pro has been reached, the acceleration of the star axis will
be reduced. Further threshold values may be defined to reduce the acceleration even more.
Additionally, a maximum acceleration reduction may be defined.in the station software.
The acceleration reduction is valid for all travel profiles.
Emergency stop
If the value is below the second threshold sent by SIPLACE Pro, the machine will be stopped, and
no further production is possible.
8.6.2 Temperature Management
If the monitoring detects that the first threshold value has been exceeded a warning is displayed on
the GUI. If the machine still heats and the threshold for the emergency stop has been exceeded,
the machine will be stopped. Once the machine has cooled down sufficiently the placement may be
continued.
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8.7 Teaching Component from Deactivated Track
A track that has been deactivated due to an error that may be corrected by the station software can
be reactivated via the GUI. Thus, it is possible to pick up components from this track without
leaving the GUI menu. Errors that may be corrected automatically by the software are, amongst
others, simple Vision errors, pickup errors or errors caused by a deactivated track in the setup.
Figure 8-4: Activate deactivated track
If the track has been deactivated due to another error, it cannot be activated via the GUI.
8.8 Changing Data without Running Empty
Previously, when data was changed in the setup, the machine always had to be run empty even if
the setup was only slightly changed. I.e. in case that all placement positions could be placed by the
same heads despite of the changes in setup, components or component shapes. For such small
product changes, the machine does not have to run empty when downloading the setup, e.g. in the
following cases:
– Feeder type changed (other reel size, tape feeder → label feeder, label feeder → waffle pack
tray)
– Number of re-picks changed
– Pickup positions, pickup points and tolerance values changed
– Dimensions for component shapes changed
– Acceleration values changed
– Description of a component shape changed in SIPLACE Vision
Depending on the changes in the setup the changes will be effective immediately (= without
running empty) or for the next board (= running empty).
First, the feature must be enabled in SIPLACE Pro.