SIPLACE Station Software 7xx to 714 介绍.pdf - 第40页

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition 40 5.11 Support of SX4 Placement Machine The station software supp orts the SX4 placement m achine. When the SX4 placement machi ne is booted fo…

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition

In SIPLACE Pro it is possible to make settings for the board handling, if no recipe data exists for a

barcode in LineControl:

– The board is transported to the output section of the machine, if an output section exists. The

operator is prompted to remove the board manually. If the machine does not have any output

section from which the board can be removed, the board is transported to the next machine

that has an output section.

– The board is transported to the end of the placing line without being processed.

Barcode controlled production is also possible in synchronous dual lane transport mode.

5.10 Controlled Board Transfer between Placement Machines

With this feature the board individual data is transferred from one placement machine to another

one (Whispering down the Line). The board individual data (e.g. ink spots, barcode, board state,

flag for canceled etc.) are collected in a logical container that is linked to a physical board. When

the board is transferred physically to a placement machine, also the content of the logical container

(or parts of it) gets transferred. The controlled board transfer is supported for lines that are

operated with station software 704. Amongst others, the feature is required for the following

reasons:

1. Transfer of board states (e.g. cancelation, inspection) is required because the machine cannot

be accessed (boards cannot be removed between two placement machines).

As the SX-series placement machines do not have any extension kits, boards are not

accessible at the beginning and the end of the machine and cannot be removed from the line

between two SX placement machines. Therefore, canceled boards are transported down the

line to a machine whose output section is accessible. A station now has to know, if a

transferred board has been canceled in a preceding machine to be able to decide, whether the

board shall be placed or only transported. This information is part of the board individual data.

2. Increased line performance due to reduced downtime (because of the accuracy only ink spot

measurements are transferred).

As the information is transferred, which panels have to be placed, only the first placement

machine in a sub-line has to measure ink spots.

3. Removal of functionality from a SIPLACE placement machine (e.g. barcode scanners).

As the barcode is transferred between the placement machines, only the first placement

machine in a sub-line requires a barcode scanner.

The controlled board transfer is set in SIPLACE Pro and is displayed on the GUI on the "Advanced

Production" activity level under "Settings – Display neighbor machines". Here the preceding

and succeding placement machines and their connection states are visualized. If the connection is

interrupted or the board transfer fails, the operator is guided via dialog boxes in order to correct the

errors.

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition

5.11 Support of SX4 Placement Machine

The station software supports the SX4 placement machine.

When the SX4 placement machine is booted for the first time the operator has to select the "SX4

High Speed" entry for "Machine frame" manually in the Auto-configuration, if there are tables in

outer position in processing area 2, as this is not detected automatically via sensors. Tables in

outer position are used when stationary cameras are in use. Otherwise the "SX4 Speed" entry has

to be selected.

5.12 Service Positions for Placement Heads

New C&P20A and CPP placement heads get furnished with a head marker that shows the

respective service position. The head marker is situated directly on the placement head and is

indicated by a white triangle in Manual Operations. The service position can be adjusted.

5.13 Support of SX4 Conveyor Type

The station software supports the new SX4 conveyor type with 2 conveyor lanes and 6 sections

(sections = formerly belts).

Figure 5-2: SX4 conveyor type

Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition

5.13.1 Flexible Section Model in the Conveyor Interface

In order to support a variable number of sections, a flexible section model has been added to the

conveyor interface. The section model supports up to 6 sections and the corresponding board

messages and data, like e.g. stop positions.

SX1/2: 3 sections (Input section, Placement section, Output section)

X4/X4i: 5 sections (Input section, Placement section 1, Intermediate section 1, Placement

section 2, Output section)

SX4: 6 sections (Input section, Placement section 1, Intermediate section 1, Intermediate

section 2, Placement section 2, Output section)

5.13.2 Stop Positions for Fixed Conveyor Rail – Conveyor Configurations

All permitted conveyor configurations for the X-series and SX-series placement machines are listed

in the following table:

Frame

Fixed conveyor rail in mm from the center of the machine

191

230

231

234,2

254

256

268

270

281

341

customized

single

X, dual

Quad

Lane

SX1/2,

single

SX1/2,

dual

SX4,

dual

SX4,

Quad

Lane

Table 5-1: Stop positions for fixed conveyor rail - conveyor configurations

5.14 LDU_X Module – Multiple Squeegee Cycles, Warnings

Dependent on the consistency of the flux media a single squeegee cycle might not be sufficent to

initially apply the flux media evenly. Therefore, it is possible to activate multiple squeegee cycles at

once in the following cases:

– the safety circuit of the machine gets closed (e.g. after the cover was opened)

– the operator activates a squeegee cycle via the GUI

In all other cases a single squeegee cycle will be performed.

The number of the squeegee cycles can be changed on the GUI as of the "Machine Service"

activity level. Default value is 1. After removing the LDU or rebooting the machine, the default value

is valid again.

Additionally, warnings are displayed on the GUI, for example referring to a low filling level.