SIPLACE Station Software 7xx to 714 介绍.pdf - 第4页
4 4.16 Parking Position for Gantries durin g Maintenance ............................................. 31 4.17 H-Gantry Calibration (Y-Axis) / Encoder Alignment ........................................... 31 4.18 X-Axis …
Station Software 7xx to 714.0 (R20-2) / Feature Description 11/2020 Edition
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Contents
1 SIPLACE Station Software – Feature Description 13
2 Feature Description – Station Software V701.x 15
3 Feature Description – Station Software V702.x 17
3.1 New Placement Head SIPLACE CPP................................................................ 17
3.2 Support of Twin Head/HFH ................................................................................ 17
3.3 Configurable Nozzle Scan ................................................................................. 17
3.4 Extended Support of X-Feeders ........................................................................ 17
3.5 Tray Feeding ...................................................................................................... 18
3.6 New Conveyor Mode "Quad Lane" .................................................................... 18
3.7 Single Conveyor Mode on X4i ........................................................................... 19
3.8 New Dip Module LDU_X for X-Tables ............................................................... 20
3.9 Accuracy Check Tool (ACT) .............................................................................. 20
3.10 Fast Head Exchange ......................................................................................... 20
3.11 "Virtual PCB Stack" ............................................................................................ 21
3.12 Extension of the Form Editor (SIPLACE Vision) ................................................ 21
3.13 Auto Configuration ............................................................................................. 21
3.14 Reduced Air Consumption with Vacuum Pump ................................................. 21
3.15 Screen Saver ..................................................................................................... 21
3.16 Feeder Setting Comparison ............................................................................... 22
4 Feature Description – Station Software V703.x 23
4.1 X4i with New Electronic Concept ....................................................................... 23
4.2 SX1/SX2 placement machine ............................................................................ 23
4.3 C&P20 Placement Head .................................................................................... 23
4.4 Fast Head Exchange – Separating Component Camera from Head ................. 23
4.5 2x8mm X-Feeder ............................................................................................... 23
4.6 "IPTE Multi Stick Feeder" ................................................................................... 23
4.7 Long Board Option ............................................................................................. 24
4.8 Automatic Change to Manual Mode during Calibration ..................................... 24
4.9 Extension of SIPLACE Vision ............................................................................ 24
4.10 Supported Hardware Options with an Interface to Station Software 703 ........... 25
4.11 Nozzle Changer Configuration (TwinHead, C&P20A, CPP) .............................. 27
4.11.1 Magazine Carrier Numbering ............................................................................. 27
4.11.2 Reject Bins ......................................................................................................... 28
4.12 Gripper for TwinHead......................................................................................... 28
4.13 New PCB conveyor system ............................................................................... 29
4.13.1 Transport Modes ................................................................................................ 29
4.13.2 Fixed Rail Position in Single Conveyor Mode .................................................... 29
4.13.3 Calibration Data for Conveyor Control ............................................................... 29
4.13.4 Thick Board Option ............................................................................................ 29
4.13.5 Heavy Board Option .......................................................................................... 29
4.13.6 Rotational Angle Compensation for Short, Wide Boards ................................... 30
4.13.7 Display of Conveyor Input/Output States on the GUI ........................................ 30
4.13.8 Boards on Sensor in Input Conveyor ................................................................. 30
4.14 Changeover Tables 60 and 30 .......................................................................... 30
4.14.1 New Location Type WPC + Changeover Table 30 ............................................ 30
4.14.2 New Button on the GUI for Inserting/Removing Table ....................................... 30
4.15 WPC5 Support ................................................................................................... 31
4.15.1 Endurance Runs for Axes .................................................................................. 31
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4.16 Parking Position for Gantries during Maintenance ............................................. 31
4.17 H-Gantry Calibration (Y-Axis) / Encoder Alignment ........................................... 31
4.18 X-Axis Calibration (Axis Parametrization) .......................................................... 32
4.19 Component Counter State ................................................................................. 32
4.20 New Mapping Plate ............................................................................................ 32
4.21 Dip Module LDU_X ............................................................................................ 32
4.22 Fiducials for Stationary Cameras ....................................................................... 32
4.23 Auto Configuration ............................................................................................. 33
4.24 Reduced Air Consumption with Vacuum Pump ................................................. 33
4.25 Station-Wise Download (Job Change) ............................................................... 33
4.26 Maintenance Due Status for CPP Placement Head and SX Main Axes ............ 33
4.27 Non-Standard Nozzles Can Be Rejected ........................................................... 34
4.28 Settings for Manual Tray Carrier SX .................................................................. 34
4.29 Two-Row Nozzle Changer on SX1/SX2 for C&P20 and CPP ........................... 34
5 Feature Description – Station Software V704.x 35
5.1 Support of SX+ Placement Machine .................................................................. 35
5.2 Support of New Feeders .................................................................................... 35
5.3 Fast Gantry Exchange on SX Placement Machines .......................................... 35
5.4 WPC6 with Non Stop Module ............................................................................ 35
5.5 Long Board Option ............................................................................................. 36
5.6 Automatic Exchange of Defective Nozzles ........................................................ 36
5.7 Automatic Recognition of Feeder Pitch.............................................................. 38
5.8 Improved Operator Guidance ............................................................................ 38
5.9 Automatic Product Changeover (Barcode Controlled Production) ..................... 38
5.10 Controlled Board Transfer between Placement Machines ................................. 39
5.11 Support of SX4 Placement Machine .................................................................. 40
5.12 Service Positions for Placement Heads ............................................................. 40
5.13 Support of SX4 Conveyor Type ......................................................................... 40
5.13.1 Flexible Section Model in the Conveyor Interface .............................................. 41
5.13.2 Stop Positions for Fixed Conveyor Rail – Conveyor Configurations .................. 41
5.14 LDU_X Module – Multiple Squeegee Cycles, Warnings .................................... 41
5.15 Component Counter – Redundant Storage ....................................................... 42
5.16 Enhanced Endurance Run Functionality for Test Purposes .............................. 42
5.17 Improved Z-Teaching during Pick-Up – Detection of Empty Divisions .............. 42
5.18 Detection of Component Missing at Nozzle ....................................................... 42
5.19 Setting Build Time on the GUI ........................................................................... 43
5.20 Enhanced SIPLACE Vision Functionality ........................................................... 43
5.21 Settings for Manual Tray Carrier SX .................................................................. 43
5.22 Two-Row Nozzle Changer on SX1/SX2 for C&P20 and CPP ........................... 44
5.23 Flexible Usage of Feeder Types ........................................................................ 44
5.24 SST38 PCB Camera Replaced by SST30 ......................................................... 44
5.25 Improved Traveling Range Measurement .......................................................... 44
6 Feature Description – Station Software V705.x 45
6.1 DX-Series Placement Machines ........................................................................ 45
6.2 PCB Barcode Recognition with PCB Camera .................................................... 45
6.3 Coplanarity Module with 3D Coplanarity Sensor ............................................... 46
6.3.1 Coplanarity Measurement with the 3D Coplanarity Sensor ............................... 46
6.4 Support of Long Boards on SX4 ........................................................................ 47
6.4.1 Additional Stopper for 380 mm Long Boards ..................................................... 47
6.5 Alternative Components .................................................................................... 47
6.6 LED Placement .................................................................................................. 48
6.6.1 Changeover Support for LED Feeders .............................................................. 48
6.6.2 LED Machine Configuration ............................................................................... 48
6.7 Teaching of Placement Positions during Placement .......................................... 48
6.8 Brightness Calibration of Digital Camera Systems ............................................ 49
6.9 No Machine Stop at "Track Empty" Errors in I-Placement Mode ....................... 50
6.10 SIPLACE Smart GUI .......................................................................................... 50
6.11 Automatic Storage of Feeder Parameters ......................................................... 53
6.12 New Feeder Types ............................................................................................ 53
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6.13 Station-Wise Download with WDTL ................................................................... 53
6.14 SIPLACE Random Setup Feature for Trays ...................................................... 54
6.15 Pneumatic Stopper for SX-Series ...................................................................... 54
6.16 Zero Point Calibration for Twin /DP Axes .......................................................... 54
6.17 Settings for Manual Tray Carrier SX .................................................................. 55
6.18 Adjustable Minimum Track Width ...................................................................... 55
6.19 Setting Lamp Indicator (Two-Colored or Three-Colored) ................................... 57
6.20 Two-Row Nozzle Changer on SX1/SX2 for C&P20A and CPP ......................... 57
6.21 Extended Range for Customized Nozzles for CPP and Twin Head .................. 57
6.22 Maintenance Due Status for C&P20A Placement Head and SX Main Axes ..... 58
6.23 Optimized Display and Format of Warnings / Alarms ........................................ 58
6.24 Machine Behavior at Cover Foil Torn ................................................................ 59
6.25 General .............................................................................................................. 59
6.26 Supported Placement Heads ............................................................................. 60
6.26.1 C&P12 Placement Head .................................................................................... 60
6.27 Conveyor Types for DX-Series .......................................................................... 60
6.28 Support of Long Boards on DX4 ........................................................................ 60
6.29 DX-Table for DX-Series ..................................................................................... 60
6.30 Flexible Usage of Feeder Types ........................................................................ 61
6.31 Enhancement of SIPLACE Smart GUI ............................................................... 61
6.32 SST38 PCB Camera Replaced by SST30 ......................................................... 61
6.33 Improved traveling range measurement ............................................................ 61
7 Feature Description – Station Software V706.x 62
7.1 SX1/SX2 V2 Placement Machine ...................................................................... 62
7.2 DX4 Dual Placement Machine ........................................................................... 62
7.3 SX V2 Conveyor System ................................................................................... 62
7.4 Automatic Pin Positioning with Smart Pin Support ............................................ 63
7.5 Revision of SSI Interface for OIS Events ........................................................... 63
7.6 New SIPLACE Glue Feeder Feeder Type ......................................................... 63
7.7 Display of Remaining Time in the Filling Level View ......................................... 65
7.8 Counter for Operating Hours.............................................................................. 66
7.9 Enhancement of the Automatic Calibration........................................................ 66
7.10 Test Run after Placement Head Exchange or Maintenance .............................. 68
7.11 Automatic Nozzle ID Recognition ...................................................................... 69
7.12 Flexible Management of Activity Level Rights ................................................... 71
7.13 Reject Ratio in % Per Track ............................................................................... 73
7.14 Robust Pocket Recognition for Big Components ............................................... 73
7.15 Automatic Pocket Recognition with Height Calibration ...................................... 74
7.16 Automatic Finishing of MTC Refill Position ........................................................ 74
7.17 Improved Error Classification in the Statistics View ........................................... 74
7.18 Automated Workflow after "Unknown placement status" ................................... 75
7.19 Defragmenting Original Setup When Using SIPLACE Random Setup .............. 77
7.20 Changed User Guidance at Pickup Errors ......................................................... 79
7.21 Virtual Inkspot Handler ...................................................................................... 81
7.22 Improved Lamp Indicator Control for Empty Trays in MTC and WPC ............... 86
7.23 Automatic Recognition and Compensation of Increased Component
Thickness ........................................................................................................... 88
7.24 Automatic Recognition and Compensation of Oscillating Boards ...................... 89
7.25 New Options on the GUI .................................................................................... 90
7.25.1 Station-Wise Download with/without Confirmation at the First Machine ............ 90
7.25.2 Suppress 'magnetic support pins' Warning on Narrowing the Conveyor Width . 91
7.26 Displaying Parallel States by the Lamp Indicators ............................................. 91
7.27 Compatible Mode ............................................................................................... 92
7.28 SIPLACE X-Series S – X3 S, X4 S, X4i S Placement Machines ....................... 93
7.29 New Conveyor System for SIPLACE X-Series S ............................................... 93
7.30 Placement of Tall Components with Very High Force Pick&Place Head and
WPC5 / WPC6 ................................................................................................... 95
7.31 New TrayStak Feeder AX Feeder Type ............................................................. 96
7.32 FCU State Display on the GUI ........................................................................... 97
7.33 DX4 Placement Machine – PCB Barcode Reader Functions ............................ 99