00197395-03_AI_3D_Sensor-Koplan_X-Serie_S_DE_EN.pdf - 第96页
2 Brief Description 2.2 Requirements/Restrictions 96 Assembly Instructions / Montageanleitung SIPLACE X-Series S 3D-Sensor 06/2020 Fig.9: Laser line profile The component is moved over the 3D sensor. This produces multi…
2 Brief Description
2.1 Overview of Functions
Assembly Instructions / Montageanleitung SIPLACE X-Series S 3D-Sensor 06/2020 95
2 Brief Description
2.1 Overview of Functions
The coplanarity of a component is measured to prevent solder problems due to deformed (bent)
leads. Before placement, it is checked that all leads can reliably touch the solder paste.
Fig.7: Measuring the coplanarity of a component
1 Contact surface 2 Coplanarity deviation
The following steps are required to measure the coplanarity:
► Measuring the lead height (relative to the 3D sensor)
► Determining the contact surface (the three leads on which the component will rest when
placed onto the board).
► Determining the lead with the greatest distance to this contact surface and comparing this dis-
tance to the coplanarity threshold, which is generally somewhat less than the solder paste
thickness.
This measurement will then determine whether the component is to be placed or rejected.
Fig.8: Component contact surface
The 3D sensor operates according to the
laser triangulation principle. A laser
beam is projected onto the component
from a 45° angle. The laser beam profile
is then recorded by a camera.
2 Brief Description
2.2 Requirements/Restrictions
96 Assembly Instructions / Montageanleitung SIPLACE X-Series S 3D-Sensor 06/2020
Fig.9: Laser line profile
The component is moved over the 3D sensor. This produces multiple laser beam profiles which,
when placed in sequence, show the height of the component. This height image allows the lead
heights to be determined and the coplanarity value to then be calculated.
2.2 Requirements/Restrictions
The installation of the 3D coplanarity sensor is only possible at location 2 in SIPLACE X2 S, X3 S
and X4 S machines.
The 3D sensor can only be fitted at location 2 in place of the FC camera. If there is already an FC
camera fitted, this must be removed.
The 3D sensor can be operated with either the TwinHead or the CPP head. The CPP head is only
supported in its high installation position.
2 Brief Description
2.3 Scope of Delivery
Assembly Instructions / Montageanleitung SIPLACE X-Series S 3D-Sensor 06/2020 97
2.3 Scope of Delivery
"3D coplanarity SIPLACE X4 S / X3 S" package [00519807‑xx]:
Quantity Designation Item no.
1 BoxPC ABP402-A CPU1020E 2xPCI SSD W10 (iBase)
(Replaces: control computer BoxPC 627C [03094731‑xx])
03120423-xx
1 3D coplanarity sensor and transmission 03054677-xx
1 Camera link interface NI PCI-1428 03052591-xx
1 3D coplanarity sensor 03052362-xx
1 Cable: camera link 3D sensor (5 meters) 03053017-xx
1 Cable set 3D coplanarity X4 S / X3 S 03091019-xx
1 Adapter cable power BoxPC and coplanarity PC 03090848-xx
1 Cable: power 3D coplanarity sensor 03090849-xx
1 Cable: axis signals 3D sensor 03055217-xx
1 DVI extension cable DVI-D 24+1 2 03103212-xx
1 Patch cable CAT.5e S-FTP l=2m GY 03103204-xx
2 USB extension cable A-St - A-Bu 1.8m 03057639-xx
1 Coplanarity sensor holder assembly 03095549-xx
1 Coplanarity sensor holder 03100624-xx
1 Coplanarity sensor holder at the frame 03100623-xx
3 ISO 4762 - M 6 x 12-A2-70 03042572-xx
2 ISO 4762 - M 5 x 20-A2-70 03042563-xx
1 Assembly kit for BoxPC SX4a 03102011-xx
1 Support sheet right complete PC SX4a 03102046-xx
1 Support sheet left complete PC SX4a 03102026-xx
4 Klettostar loop 20x80 (00348189-xx) 03002842-xx
4 ISO 7380-2 M 4 x 6-A2-70 03099577-xx
1 MS-WIN Embedded Standard 7 system 03096240-xx
1 Assembly materials 3D sensor X-Series S 03104469-xx
1 Calibrating jig, coplanarity module 00315365Sxx
1 Laser label class 2, 50mm 03134118-xx
4 ISO 7379 - 8 x 12-12.9 03005643-xx
2 Self-adhesive mounting base MB3A 19x19mm 00316830-xx
10 Cable ties B = 3.6mm L = 140mm TY 24M 00805141-xx
1 Assembly instructions 3D coplanarity X3 S/X4 S, DE+EN 00197395-xx
1 LAN card PCI-Express 2x Gigabit LAN 03118416-xx
1 Operating system USB package WES7(7xx) V3.3 00117122-xx