CP7 Series Level3 Tutorial Manual.pdf - 第10页
Chapter 5 NC-Axis 5.1 Replacing the NC-Motor.....................................(Edition 2.0) ..........5-1 5.1.1 Removing the NC-Axis Motor .........................................................................5-2 5…
Chapter 2 X, Y, and Z-Axes Calibration Data Measurements
2.1 Placing Position (XØ, YØ)..................................(Edition 2.0)..........2-1
2.2 Loading Position Adjustments............................(Edition 2.0)..........2-5
2.2.1 Measuring YL_IN, YL_OUT............................................................................2-5
2.2.2 Measuring XL_IN, XL_OUT............................................................................2-6
2.2.3 Measuring ZL_IN, ZL_OUT.............................................................................2-7
2.2.4 Loading Position Sensor Adjustment..............................................................2-8
2.3 Z-Axis Calibration Data Adjustments .................(Edition 2.0)..........2-9
2.3.1 Middle Loading Position ML............................................................................2-9
2.3.2 Upper Limit Sensor 1......................................................................................2-9
2.3.3 Rail Clamper Adjustment................................................................................2-9
2.3.4 ZØ Measurement..........................................................................................2-10
2.3.5 Middle OT Sensor.........................................................................................2-11
2.4 Training Evaluation.............................................(Edition 2.0)........2-13
Chapter 3 D-Axes
3.1 Replacing the D-Axis Motor ...............................(Edition 2.0)..........3-1
3.1.1 Removing the D-Axis Motor............................................................................3-3
3.1.2 Installing the D-Axis Motor..............................................................................3-4
3.2 D-Axis Adjustments............................................(Edition 2.0)..........3-5
3.2.1 Minus Overtravel Sensor Adjustment .............................................................3-5
3.2.2 Interference Prevention Sensor Adjustment...................................................3-6
3.2.3 Pick-up Position Adjustment (T1, T2) .............................................................3-7
3.3 D-Axis Pallet Adjustments..................................(Edition 2.0)........3-13
3.3.1 Pallet Upper/Lower End Sensor Adjustments...............................................3-13
3.3.2 Table Interlock Sensor..................................................................................3-14
3.3.3 Pallet Stopper ...............................................................................................3-14
3.3.4 Pallet Air Cylinder Sensor.............................................................................3-14
3.3.5 PCU Cylinder Sensor....................................................................................3-15
3.4 Training Evaluation.............................................(Edition 2.0)........3-17
Chapter 4 PQ, FQ, and RQ-Axes
4.1 Replacing the Q-Motors.....................................(Edition 2.0)..........4-1
4.1.1 Removing the Q-Axis Motor............................................................................4-3
4.1.2 Installing the Q-Axis Motor..............................................................................4-3
4.2 Q-Axis Adjustments............................................(Edition 2.0)..........4-5
4.3 Training Evaluation.............................................(Edition 2.0)..........4-7
Contents –
List of Current Pages
Edition 2.0 vi CP-7-series Level 3 Tutorial
Chapter 5 NC-Axis
5.1 Replacing the NC-Motor.....................................(Edition 2.0)..........5-1
5.1.1 Removing the NC-Axis Motor .........................................................................5-2
5.1.2 Installing the NC-Axis Motor ...........................................................................5-3
5.1.3 Nozzle Changer Alignment.............................................................................5-3
5.1.4 Backlash Adjustment ......................................................................................5-4
5.2 NC-Axis Adjustments.........................................(Edition 2.0)..........5-5
5.2.1 NC Origin Position ..........................................................................................5-5
5.3 Training Evaluation.............................................(Edition 2.0)..........5-7
Chapter 6 NZ-Axis
6.1 Replacing the NZ-Motor.....................................(Edition 2.0)..........6-1
6.1.1 Removing the NZ-Axis Motor..........................................................................6-3
6.1.2 Installing the NZ-Axis Motor............................................................................6-3
6.2 NZ-Axis Adjustments..........................................(Edition 2.0)..........6-5
6.3 Training Evaluation.............................................(Edition 2.0)..........6-7
Chapter 7 Mark Camera
7.1 The Mark Camera..............................................(Edition 2.0)..........7-1
7.1.1 Mark Camera Removal...................................................................................7-3
7.1.2 Mark Camera Installation................................................................................7-4
7.2 Mark Camera Adjustments.................................(Edition 2.0)..........7-5
7.2.1 Focus Adjustment...........................................................................................7-5
7.2.2 Mark Camera Resolution, Skew, and XcYc Calibration..................................7-6
7.3 Training Evaluation.............................................(Edition 2.0)..........7-7
Chapter 8 Parts Cameras
8.1 Parts Cameras...................................................(Edition 2.0)..........8-1
8.1.1 Parts Camera Removal...................................................................................8-3
8.1.2 Parts Camera Installation................................................................................8-4
8.2 Parts Camera Adjustments................................(Edition 2.0)..........8-5
8.2.1 Focus Adjustment...........................................................................................8-5
8.2.2 Gain Adjustment .............................................................................................8-6
8.2.3 Camera Centering...........................................................................................8-6
8.2.4 Camera Skew and Resolution ........................................................................8-7
8.2.4.1 Adjusting the Wide Camera....................................................................8-8
8.2.4.2 Adjusting the Narrow Camera...............................................................8-10
8.3 Training Evaluation.............................................(Edition 2.0)........8-13
Contents –
List of Current Pages
Edition 2.0 vii CP-7-series 3 Tutorial
Chapter 9 Placing Accuracy Measurement
9.1 PAM....................................................................(Edition 2.0)..........9-1
9.1.1 Overview.........................................................................................................9-1
9.1.2 Getting Started................................................................................................9-1
9.1.3 Operating the PAM Functions.........................................................................9-2
9.1.3.1 Entering and Exiting PAM Mode.............................................................9-2
9.1.3.2 Placing the PAM Parts............................................................................9-2
9.1.3.3 Measuring the Accuracy of Placement ...................................................9-3
9.1.3.4 Loading and Unloading Panels...............................................................9-3
9.1.3.5 Carrying Out PAM at the Machine..........................................................9-3
9.1.4 Measuring the PAM Placement ......................................................................9-4
9.1.4.1 Move Mode.............................................................................................9-4
9.1.4.2 Result......................................................................................................9-4
9.1.4.3 Indicate Distribution ................................................................................9-4
9.1.4.4 File Save.................................................................................................9-4
9.1.4.5 Renewal..................................................................................................9-4
9.1.4.6 Editing Offset Tolerance .........................................................................9-4
9.1.5 Displaying the Measurement Results .............................................................9-5
9.1.5.1 Change Nozzle .......................................................................................9-5
9.1.5.2 Edit USL/LSL ..........................................................................................9-5
9.1.5.3 Show Deviation.......................................................................................9-5
9.1.6 Editing USL and LSL.......................................................................................9-6
9.1.6.1 Set ..........................................................................................................9-6
9.1.6.2 Cp and Cpk Calculation Functions .........................................................9-6
9.1.7 Diplaying the Distribution................................................................................9-7
9.1.7.1 Changeover of Data Display...................................................................9-7
9.1.7.2 Changeover of Nozzle Display ...............................................................9-7
9.1.7.3 Changeover of Head Display..................................................................9-7
9.1.8 Updating the Machine Data ............................................................................9-8
9.1.8.1 Changeover of Nozzle Display ...............................................................9-8
9.1.8.2 Update Proper ........................................................................................9-8
9.1.8.3 1/1...........................................................................................................9-8
9.1.8.4 1/2...........................................................................................................9-8
9.1.8.5 Machine Data Format .............................................................................9-9
9.1.9 Editing the Offset Tolerances........................................................................9-10
9.1.9.1 Set ........................................................................................................9-10
9.1.9.2 Offset Tolerances .................................................................................9-10
9.1.10 Production Program Settings......................................................................9-11
9.1.11 Saved Files.................................................................................................9-12
Contents –
List of Current Pages
Edition 2.0 viii CP-7-series Level 3 Tutorial