CP7 Series Level3 Tutorial Manual.pdf - 第7页
T erminology Notice “Production Program” In this manual the term “production program” is used to refer to the operating instructions used by the machine in the production of a board. In FujiCam, Fuji’s latest host system…
Body
The information needed to understand the workings of the machine and how to perform
operation is explained using text and illustrations.
Page number
A two digit hyphenated number appears in the footer on each page. The first digit of
each page number indicates the chapter number and the second digit is the sequential
page number within that chapter. Page 1-2, for example, indicates that this is the second
page in the first chapter.
Manual name
The name of the manual that appears on the cover is also shown in the footer on each
page.
Edition number
The edition number is updated each time the manual is revised, with the number
reflecting the scale of changes that were made.
Minor revision: Minor changes are reflected in the part of the edition number after
the decimal point, for example, a change from edition 1.0 to 1.1.
Major revision: If major changes are made, the edition number is increased by one,
for example, a change from edition 1.0 to 2.0. This change is made on
all pages, including the cover.
Notation Conventions Used in this Manual
The notation conventions employed in this manual are described below.
[Production] command The names of the command buttons are enclosed in brackets,
and use the verb “press”.
START button Buttons on the machine are written exactly as they appear,
and use the verb “press”.
“Production” command section The names of commands that have been grouped
together are enclosed in quotation marks.
[TAB] key Keys on the keyboard appear in brackets.
About This Manual
Edition 2.0 iii CP-7-series Level 3 Tutorial
Terminology Notice
“Production Program” In this manual the term “production program” is
used to refer to the operating instructions used by
the machine in the production of a board.
In FujiCam, Fuji’s latest host system, this data is
referred to as the “recipe”.
Despite the differences in name, the terms carry the
same meaning, and references to “production
program” may therefore be thought of as “recipe” by
FujiCam users.
“Board”, “Block” In this manual the term “board” is used to refer to
the printed circuit on which parts are placed, and the
term “block” is used for multiple identical circuits
that may exist within a board and which are split
into individual units when production is complete.
In FujiCam, Fuji’s latest host system, these terms are
referred to as “panel” and “board” respectively.
Despite the differences in name, the terms used in
this manual carry the same meaning as the
corresponding FujiCam terminology and can
therefore be freely interchanged by FujiCam users.
Purpose of This Technical Training
- Provide knowledge and practical training for recovering the machine by
troubleshooting including measurement of Proper data.
- Carry out practical training for replacing and calibrating servo motors.
- Give practical exercise on how to locate troubles and recover the machine
when the machine cannot be recovered by simple replacement of a camera,
a servo amplifier or a motor.
Person Qualified for This Training
Manufacturing line manager, factory manager or a person in equivalent position who
has already completed the Level 2 training.
About This Manual
Edition 2.0 iv CP-7-series Level 3 Tutorial
Contents – List of Current Pages
Safety Guidelines.........................................................(Edition 2.0)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
CP-7-series Machines...............................................................................................7
4. Safety Labels.........................................................................................8
5. The EMERGENCY STOP Buttons ......................................................10
6. Before Operation..................................................................................11
7. Do not Leave Tools in or on the Machine.............................................11
Chapter 1 X-,Y, and Z-Axes
1.1 Replacing the X-Motor .......................................(Edition 2.0)..........1-1
1.1.1 Removing the X-Axis Motor............................................................................1-3
1.1.2 Installing the X-Axis Motor..............................................................................1-4
1.2 X-Axis Adjustments............................................(Edition 2.0)..........1-5
1.3 Replacing the Y-Motor........................................(Edition 2.0)..........1-9
1.3.1 Removing the Y-Axis Motor..........................................................................1-11
1.3.2 Installing the Y-Axis Motor............................................................................1-12
1.4 Y-Axis Adjustments............................................(Edition 2.0)........1-13
1.5 Replacing the Z-Motor........................................(Edition 2.0)........1-17
1.5.1 Removing the Z-Axis Motor ..........................................................................1-19
1.5.2 Installing the Z-Axis Motor ............................................................................1-20
1.5.3 Adjusting the Table Top Parallelism .............................................................1-20
1.5.4 Main Clamper Parallelism.............................................................................1-21
1.5.5 Fixed Rail Linearity .......................................................................................1-22
1.5.6 X-Direction Clamper Linearity.......................................................................1-23
1.5.7 Reference Pin Adjustment............................................................................1-24
1.5.8 Claw Fastening.............................................................................................1-24
1.6 Z-Axis Adjustments............................................(Edition 2.0)........1-25
1.7 Training Evaluation.............................................(Edition 2.0)........1-29
Contents –
List of Current Pages
Edition 2.0 v CP-7-series 3 Tutorial