CP7 Series Level3 Tutorial Manual.pdf - 第9页

Chapter 2 X, Y , and Z-Axes Calibration Data Measurements 2.1 Placing Position (XØ, YØ) ..................................(Edition 2.0) ..........2-1 2.2 Loading Position Adjustments ............................(Edition …

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Contents – List of Current Pages
Safety Guidelines.........................................................(Edition 2.0)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
CP-7-series Machines...............................................................................................7
4. Safety Labels.........................................................................................8
5. The EMERGENCY STOP Buttons ......................................................10
6. Before Operation..................................................................................11
7. Do not Leave Tools in or on the Machine.............................................11
Chapter 1 X-,Y, and Z-Axes
1.1 Replacing the X-Motor .......................................(Edition 2.0)..........1-1
1.1.1 Removing the X-Axis Motor............................................................................1-3
1.1.2 Installing the X-Axis Motor..............................................................................1-4
1.2 X-Axis Adjustments............................................(Edition 2.0)..........1-5
1.3 Replacing the Y-Motor........................................(Edition 2.0)..........1-9
1.3.1 Removing the Y-Axis Motor..........................................................................1-11
1.3.2 Installing the Y-Axis Motor............................................................................1-12
1.4 Y-Axis Adjustments............................................(Edition 2.0)........1-13
1.5 Replacing the Z-Motor........................................(Edition 2.0)........1-17
1.5.1 Removing the Z-Axis Motor ..........................................................................1-19
1.5.2 Installing the Z-Axis Motor ............................................................................1-20
1.5.3 Adjusting the Table Top Parallelism .............................................................1-20
1.5.4 Main Clamper Parallelism.............................................................................1-21
1.5.5 Fixed Rail Linearity .......................................................................................1-22
1.5.6 X-Direction Clamper Linearity.......................................................................1-23
1.5.7 Reference Pin Adjustment............................................................................1-24
1.5.8 Claw Fastening.............................................................................................1-24
1.6 Z-Axis Adjustments............................................(Edition 2.0)........1-25
1.7 Training Evaluation.............................................(Edition 2.0)........1-29
Contents –
List of Current Pages
Edition 2.0 v CP-7-series 3 Tutorial
Chapter 2 X, Y, and Z-Axes Calibration Data Measurements
2.1 Placing Position (XØ, YØ)..................................(Edition 2.0)..........2-1
2.2 Loading Position Adjustments............................(Edition 2.0)..........2-5
2.2.1 Measuring YL_IN, YL_OUT............................................................................2-5
2.2.2 Measuring XL_IN, XL_OUT............................................................................2-6
2.2.3 Measuring ZL_IN, ZL_OUT.............................................................................2-7
2.2.4 Loading Position Sensor Adjustment..............................................................2-8
2.3 Z-Axis Calibration Data Adjustments .................(Edition 2.0)..........2-9
2.3.1 Middle Loading Position ML............................................................................2-9
2.3.2 Upper Limit Sensor 1......................................................................................2-9
2.3.3 Rail Clamper Adjustment................................................................................2-9
2.3.4 ZØ Measurement..........................................................................................2-10
2.3.5 Middle OT Sensor.........................................................................................2-11
2.4 Training Evaluation.............................................(Edition 2.0)........2-13
Chapter 3 D-Axes
3.1 Replacing the D-Axis Motor ...............................(Edition 2.0)..........3-1
3.1.1 Removing the D-Axis Motor............................................................................3-3
3.1.2 Installing the D-Axis Motor..............................................................................3-4
3.2 D-Axis Adjustments............................................(Edition 2.0)..........3-5
3.2.1 Minus Overtravel Sensor Adjustment .............................................................3-5
3.2.2 Interference Prevention Sensor Adjustment...................................................3-6
3.2.3 Pick-up Position Adjustment (T1, T2) .............................................................3-7
3.3 D-Axis Pallet Adjustments..................................(Edition 2.0)........3-13
3.3.1 Pallet Upper/Lower End Sensor Adjustments...............................................3-13
3.3.2 Table Interlock Sensor..................................................................................3-14
3.3.3 Pallet Stopper ...............................................................................................3-14
3.3.4 Pallet Air Cylinder Sensor.............................................................................3-14
3.3.5 PCU Cylinder Sensor....................................................................................3-15
3.4 Training Evaluation.............................................(Edition 2.0)........3-17
Chapter 4 PQ, FQ, and RQ-Axes
4.1 Replacing the Q-Motors.....................................(Edition 2.0)..........4-1
4.1.1 Removing the Q-Axis Motor............................................................................4-3
4.1.2 Installing the Q-Axis Motor..............................................................................4-3
4.2 Q-Axis Adjustments............................................(Edition 2.0)..........4-5
4.3 Training Evaluation.............................................(Edition 2.0)..........4-7
Contents –
List of Current Pages
Edition 2.0 vi CP-7-series Level 3 Tutorial
Chapter 5 NC-Axis
5.1 Replacing the NC-Motor.....................................(Edition 2.0)..........5-1
5.1.1 Removing the NC-Axis Motor .........................................................................5-2
5.1.2 Installing the NC-Axis Motor ...........................................................................5-3
5.1.3 Nozzle Changer Alignment.............................................................................5-3
5.1.4 Backlash Adjustment ......................................................................................5-4
5.2 NC-Axis Adjustments.........................................(Edition 2.0)..........5-5
5.2.1 NC Origin Position ..........................................................................................5-5
5.3 Training Evaluation.............................................(Edition 2.0)..........5-7
Chapter 6 NZ-Axis
6.1 Replacing the NZ-Motor.....................................(Edition 2.0)..........6-1
6.1.1 Removing the NZ-Axis Motor..........................................................................6-3
6.1.2 Installing the NZ-Axis Motor............................................................................6-3
6.2 NZ-Axis Adjustments..........................................(Edition 2.0)..........6-5
6.3 Training Evaluation.............................................(Edition 2.0)..........6-7
Chapter 7 Mark Camera
7.1 The Mark Camera..............................................(Edition 2.0)..........7-1
7.1.1 Mark Camera Removal...................................................................................7-3
7.1.2 Mark Camera Installation................................................................................7-4
7.2 Mark Camera Adjustments.................................(Edition 2.0)..........7-5
7.2.1 Focus Adjustment...........................................................................................7-5
7.2.2 Mark Camera Resolution, Skew, and XcYc Calibration..................................7-6
7.3 Training Evaluation.............................................(Edition 2.0)..........7-7
Chapter 8 Parts Cameras
8.1 Parts Cameras...................................................(Edition 2.0)..........8-1
8.1.1 Parts Camera Removal...................................................................................8-3
8.1.2 Parts Camera Installation................................................................................8-4
8.2 Parts Camera Adjustments................................(Edition 2.0)..........8-5
8.2.1 Focus Adjustment...........................................................................................8-5
8.2.2 Gain Adjustment .............................................................................................8-6
8.2.3 Camera Centering...........................................................................................8-6
8.2.4 Camera Skew and Resolution ........................................................................8-7
8.2.4.1 Adjusting the Wide Camera....................................................................8-8
8.2.4.2 Adjusting the Narrow Camera...............................................................8-10
8.3 Training Evaluation.............................................(Edition 2.0)........8-13
Contents –
List of Current Pages
Edition 2.0 vii CP-7-series 3 Tutorial