CP7 Series Level3 Tutorial Manual.pdf - 第8页

Contents – List of Current Pages Safety Guidelines.........................................................(Edition 2.0) 1. About Symbols ..................................................................................…

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Terminology Notice
“Production Program” In this manual the term “production program” is
used to refer to the operating instructions used by
the machine in the production of a board.
In FujiCam, Fuji’s latest host system, this data is
referred to as the “recipe”.
Despite the differences in name, the terms carry the
same meaning, and references to “production
program” may therefore be thought of as “recipe” by
FujiCam users.
“Board”, “Block” In this manual the term “board” is used to refer to
the printed circuit on which parts are placed, and the
term “block” is used for multiple identical circuits
that may exist within a board and which are split
into individual units when production is complete.
In FujiCam, Fuji’s latest host system, these terms are
referred to as “panel” and “board” respectively.
Despite the differences in name, the terms used in
this manual carry the same meaning as the
corresponding FujiCam terminology and can
therefore be freely interchanged by FujiCam users.
Purpose of This Technical Training
- Provide knowledge and practical training for recovering the machine by
troubleshooting including measurement of Proper data.
- Carry out practical training for replacing and calibrating servo motors.
- Give practical exercise on how to locate troubles and recover the machine
when the machine cannot be recovered by simple replacement of a camera,
a servo amplifier or a motor.
Person Qualified for This Training
Manufacturing line manager, factory manager or a person in equivalent position who
has already completed the Level 2 training.
About This Manual
Edition 2.0 iv CP-7-series Level 3 Tutorial
Contents – List of Current Pages
Safety Guidelines.........................................................(Edition 2.0)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
CP-7-series Machines...............................................................................................7
4. Safety Labels.........................................................................................8
5. The EMERGENCY STOP Buttons ......................................................10
6. Before Operation..................................................................................11
7. Do not Leave Tools in or on the Machine.............................................11
Chapter 1 X-,Y, and Z-Axes
1.1 Replacing the X-Motor .......................................(Edition 2.0)..........1-1
1.1.1 Removing the X-Axis Motor............................................................................1-3
1.1.2 Installing the X-Axis Motor..............................................................................1-4
1.2 X-Axis Adjustments............................................(Edition 2.0)..........1-5
1.3 Replacing the Y-Motor........................................(Edition 2.0)..........1-9
1.3.1 Removing the Y-Axis Motor..........................................................................1-11
1.3.2 Installing the Y-Axis Motor............................................................................1-12
1.4 Y-Axis Adjustments............................................(Edition 2.0)........1-13
1.5 Replacing the Z-Motor........................................(Edition 2.0)........1-17
1.5.1 Removing the Z-Axis Motor ..........................................................................1-19
1.5.2 Installing the Z-Axis Motor ............................................................................1-20
1.5.3 Adjusting the Table Top Parallelism .............................................................1-20
1.5.4 Main Clamper Parallelism.............................................................................1-21
1.5.5 Fixed Rail Linearity .......................................................................................1-22
1.5.6 X-Direction Clamper Linearity.......................................................................1-23
1.5.7 Reference Pin Adjustment............................................................................1-24
1.5.8 Claw Fastening.............................................................................................1-24
1.6 Z-Axis Adjustments............................................(Edition 2.0)........1-25
1.7 Training Evaluation.............................................(Edition 2.0)........1-29
Contents –
List of Current Pages
Edition 2.0 v CP-7-series 3 Tutorial
Chapter 2 X, Y, and Z-Axes Calibration Data Measurements
2.1 Placing Position (XØ, YØ)..................................(Edition 2.0)..........2-1
2.2 Loading Position Adjustments............................(Edition 2.0)..........2-5
2.2.1 Measuring YL_IN, YL_OUT............................................................................2-5
2.2.2 Measuring XL_IN, XL_OUT............................................................................2-6
2.2.3 Measuring ZL_IN, ZL_OUT.............................................................................2-7
2.2.4 Loading Position Sensor Adjustment..............................................................2-8
2.3 Z-Axis Calibration Data Adjustments .................(Edition 2.0)..........2-9
2.3.1 Middle Loading Position ML............................................................................2-9
2.3.2 Upper Limit Sensor 1......................................................................................2-9
2.3.3 Rail Clamper Adjustment................................................................................2-9
2.3.4 ZØ Measurement..........................................................................................2-10
2.3.5 Middle OT Sensor.........................................................................................2-11
2.4 Training Evaluation.............................................(Edition 2.0)........2-13
Chapter 3 D-Axes
3.1 Replacing the D-Axis Motor ...............................(Edition 2.0)..........3-1
3.1.1 Removing the D-Axis Motor............................................................................3-3
3.1.2 Installing the D-Axis Motor..............................................................................3-4
3.2 D-Axis Adjustments............................................(Edition 2.0)..........3-5
3.2.1 Minus Overtravel Sensor Adjustment .............................................................3-5
3.2.2 Interference Prevention Sensor Adjustment...................................................3-6
3.2.3 Pick-up Position Adjustment (T1, T2) .............................................................3-7
3.3 D-Axis Pallet Adjustments..................................(Edition 2.0)........3-13
3.3.1 Pallet Upper/Lower End Sensor Adjustments...............................................3-13
3.3.2 Table Interlock Sensor..................................................................................3-14
3.3.3 Pallet Stopper ...............................................................................................3-14
3.3.4 Pallet Air Cylinder Sensor.............................................................................3-14
3.3.5 PCU Cylinder Sensor....................................................................................3-15
3.4 Training Evaluation.............................................(Edition 2.0)........3-17
Chapter 4 PQ, FQ, and RQ-Axes
4.1 Replacing the Q-Motors.....................................(Edition 2.0)..........4-1
4.1.1 Removing the Q-Axis Motor............................................................................4-3
4.1.2 Installing the Q-Axis Motor..............................................................................4-3
4.2 Q-Axis Adjustments............................................(Edition 2.0)..........4-5
4.3 Training Evaluation.............................................(Edition 2.0)..........4-7
Contents –
List of Current Pages
Edition 2.0 vi CP-7-series Level 3 Tutorial