00190725-01.pdf

Table of Contents

1 Overview of the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.1 Field of Application and User Training . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.2 Information About the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.2.1 Diskettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.2.2

Installation / Start of the Program . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.2.3 Selection of the National Language . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.2.4 Abbreviations Used (Screen and Documentation) . . . . . . . . . . . . . . . . . . . 1 - 2

1.3 Program Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

1.4 Program Run and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4

1.4.1 Overview of the File Versions and the Machine Selection Menu . . . . . . . . . . . 1 - 4

1.4.2 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5

1.4.3 Submenus for HS-180 Placement Stations . . . . . . . . . . . . . . . . . . . . . . 1 - 7

1.4.4 Submenus for HS-180 Adhesive Stations II . . . . . . . . . . . . . . . . . . . . 1 - 11

1.4.5 Submenus MS-102, 128 and 132 . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

2.1 Safety Instructions for Using the Program . . . . . . . . . . . . . . . . . . . . . 2 - 1

2.2 Protective Functions / Interventions During the AutoCal Program Run . . . . . 2 - 2

2.3 Safety Requirements During the Performance of the Axis Movement Menu . . . 2 - 3

2.4 Safety Requirements During the Performance of the I/O Menus . . . . . . . . . 2 - 3

3 Requirements for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

3.1 Information About Working with UNIX/BASIC Machine Data (HS-180) . . . . . . 3 - 1

3.2 Prerequisites for HS-180 Placement Stations . . . . . . . . . . . . . . . . . . . 3 - 1

3.2.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

3.2.2 Testing Aids Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

3.3 Prerequisites for HS-180 Adhesive Application Station II . . . . . . . . . . . . . 3 - 3

3.3.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

3.3.2 Testing Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

3.4 Prerequisites for MS-102, MS-128 and MS-132 . . . . . . . . . . . . . . . . . . . 3 - 4

3.4.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

3.4.2 Testing Aids Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

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4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

4.1 Sets of Diskettes / Handling of Diskettes . . . . . . . . . . . . . . . . . . . . . 4 - 1

4.1.1 Designation and Contents of the Diskettes . . . . . . . . . . . . . . . . . . . . . . 4 - 1

4.1.2 General Information About Handling Diskettes During Installation or

Starting From Diskette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2

4.1.3

Simple Handling of Diskettes Containing Printer Drivers

(Operation Without Hard Disk) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2

4.2 Preparatory Work on the HS-180 Placement Station . . . . . . . . . . . . . . . 4 - 3

4.2.1

Checking MA Data Before Copying them to the Work Diskette . . . . . . . . . 4 - 3

4.2.2 BASIC Line Computer: Copying Files to the Work Diskette . . . . . . . . . . . . . 4 - 3

4.2.3 UNIX Line Computer: Copying Data to the Work Diskette . . . . . . . . . . . . . . 4 - 4

4.2.4 Station computer: Installing the AutoCal Program Onto the Hard Disk . . . . . . . . 4 - 4

4.2.5 HS-180 Checklist: Ensuring that the Prerequisites for Program Start are Met. . . . 4 - 4

4.2.6 Station Computer: Starting the AutoCal Program From the Hard Disk . . . . . . . . 4 - 5

4.2.7 Station Computer: Starting the AutoCal Program From the Diskette . . . . . . . . . 4 - 5

4.3 Pre-Calibration Work on HS-180 Adhesive Station II . . . . . . . . . . . . . . . 4 - 7

4.3.1 Checking of MA Data Before Copying them to the Work Diskette . . . . . . . . . . 4 - 7

4.3.2 BASIC Line Computer: Copying Files to the Work Diskette . . . . . . . . . . . . . 4 - 7

4.3.3 Station Computer: Installing the AutoCal Program onto the Hard Disk . . . . . . . . 4 - 7

4.3.4 Station Computer: Starting the AutoCal Program From the Hard Disk . . . . . . . . 4 - 7

4.3.5 Station Computer: Starting the AutoCal Program from Diskette . . . . . . . . . . . 4 - 7

4.4 Pre-Calibration Work on MS-102, 128, 132 . . . . . . . . . . . . . . . . . . . . 4 - 8

4.4.1 Installing the AutoCal Program onto the Hard Disk . . . . . . . . . . . . . . . . . 4 - 8

4.4.2 MS-1xx Checklist: Ensuring that all Prerequisites for Program Start are Met. . . . . 4 - 8

4.4.3 Starting the AutoCal Program From the Hard Disk . . . . . . . . . . . . . . . . . . 4 - 8

4.4.4 Starting the AutoCal Program From Diskette . . . . . . . . . . . . . . . . . . . . . 4 - 8

5 Description of the Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

5.1 Description of the Menu Options for HS-180 Placement Stations . . . . . . . . 5 - 1

5.1.1 Edit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

5.1.2 Checking the Axis Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

5.1.3 Measuring the Machine Zero Point . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2

5.1.4 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . . . . . . . . . . 5 - 2

5.1.5 DETERMINE HEAD HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2

5.1.6 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3

5.1.7 PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3

5.1.8 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3

5.1.9 AXES INITIALIZING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4

5.1.10 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4

5.1.11 EXECUTE NEXT 4 POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

5.1.12 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 5 - 6

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5.1.13 DETERMINE ANGLE CORRECTION OF D-AXIS . . . . . . . . . . . . . . . . . . 5 - 6

5.1.14 DETERMINE CAMERA OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

5.1.15 DETERMINE JAW OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

5.1.16 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

5.1.17 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . . . 5 - 7

5.1.18 MEASURE ANY HOLE (REPEATEDLY) . . . . . . . . . . . . . . . . . . . . . . . 5 - 7

5.1.19 CONVEYOR BELT WIDTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 5 - 8

5.1.20 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9

5.1.21 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 11

5.1.22 STORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13

5.2 Description of the Menu Options for HS-180 Adhesive Station II . . . . . . . . 5 - 14

5.2.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14

5.2.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . 5 - 14

5.2.3 MEASURE MACHINE ZERO POINT . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14

5.2.4 PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14

5.2.5 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14

5.2.6 AXES INITIALIZING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15

5.2.7 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 5 - 15

5.2.8 DETERMINE CAMERA OFFSET and ADHESIVE NEEDLE OFFSET . . . . . . . 5 - 15

5.2.9 CONVEYOR BELT WIDTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 5 - 15

5.2.10 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16

5.2.11 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16

5.2.12 STORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16

5.3 Description of the Menu Options for MS-102, 128 and 132 . . . . . . . . . . . 5 - 17

5.3.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17

5.3.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . 5 - 17

5.3.3 DETERMINE MAX. AND MIN. Z-AXIS TRAVEL RANGES . . . . . . . . . . . . . 5 - 17

5.3.4 MEASURE MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . . 5 - 17

5.3.5 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . . . . . . . . . 5 - 18

5.3.6 REGISTER PLACEMENT LEVEL Z AXIS . . . . . . . . . . . . . . . . . . . . . 5 - 18

5.3.7 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18

5.3.8 DETERMINE SENSOR MOVABLE SIDE ("Width adjustment offset") . . . . . . . 5 - 19

5.3.9 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 19

5.3.10 ADHESIVE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20

5.3.11 AXES INIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20

5.3.12 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20

5.3.13 EXECUTE NEXT 4 POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21

5.3.14 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 5 - 21

5.3.15 DETERMINE ANGLE CORRECTION OF D-AXIS . . . . . . . . . . . . . . . . . 5 - 21

5.3.16 DETERMINE CAMERA NOZZLE OFFSET . . . . . . . . . . . . . . . . . . . . . 5 - 21

5.3.17 DETERMINE JAW OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21

5.3.18 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21

5.3.19 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . . 5 - 22

5.3.20 CONVEYOR BELT WIDTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . 5 - 22

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