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• Reset computer : Press SHIFT and RESET (com puter 300/362 ) or S HIFT and PAUSE (compu ter 200) → on the li ne comp uter copy the correct MA -data to t he work disk ette → res tart the Auto Cal progr am. NOTE If the da…

7 AutoCal Measuring Sequence: Routine Checks on

HS-180 Placement Stations

DANGER

∆

DANGER OF ACCIDENT / DANGER OF CRASH

For the performance of the work described in the following it is prerequisite that you be familiar with the

contents of chapter 2 "Safety" and the description of the respective menu option in chapter 5! For the per-

formance of individual checks, chapter 6 must be observed in addition!

1. For the HS-180, start the AutoCal program as described in section 4.2.6 or 4.2.7.

The Machine selection menu (see section 1.4.1) is displayed.

When starting from diskette and using the set of DD-diskettes: At this point, insert installation diskette 2.

NOTE

UNIX machine data can only be processed if the following was selected from the machine selection

menu: Test HS-180 using SV 2.03 / 2.08 / 2.09 / UNIX

Please note: During the measurement of the machine, the station configuration (files "_.sk" and "_.kd")

on the line computer must not be changed as the changes will be overwritten upon restoring the master

data (from the work diskette). The work diskette (write protection deactivated) containing the MA-Data is

to remain in the disk drive of the station computer during the performance of the measurement!

2. Insert the work diskette containing the complete MA-data of the line into the disk drive.

3. Select the machine type to be calibrated together with the corresponding software version:

NOTE

On UNIX-based systems no file with the name "MA_DATEI" (on the DOS diskette) is allowed to be in the

disk drive, as first the MA_DATEI is searched for and only thereafter the UNIX files ("_ .sk" and "_ .kd").

➤ At this stage, the program performs a check as to which files will be required (e.g. MA_ZUSATZ) and

whether these are available and errorfree. If applicable, the following error message may be displayed:

"NO MACHINE DATA FOUND" or "MA_ZUSATZ NOT LOADED"

Remedy: Insert work diskette with the complete MA-data into the disk drive→ "AGAIN".

(Select END to exit from the program.)

➤ If the MA-data are not compatible with the selected machine type, a message appears on the screen,

as for example:

SELECTED SW VERSION DOES NOT CORRESPOND TO MA_DATEI VERSION

MA_DATEI-VERSION V2.01

SW-VERSION V2.03 /2.08 /2.09 / UNIX (ICOS 2 Q)

PLEASE CHECK FILE VERSION.

➤ If this error message is displayed it is absolutely necessary that the AutoCal program be restarted:

User’s Manual AutoCal Program 7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations

Software Version 114.xxx

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• Reset computer: Press SHIFT and RESET (computer 300/362) or SHIFT and PAUSE (computer 200) →

on the line computer copy the correct MA-data to the work diskette → restart the AutoCal program.

NOTE

If the data format was not changed it may happen that the BASIC line computer does not

automatically modify the version string. (e.g. update from LRB.102 to LRB.208).

The new version (V2.01 in place of V2.09) can be entered by saving the MA-data on the BASIC line

computer station-by-station (see also section 4.2 " Pre-Calibration Work on HS-180").

➤ If there is compatibility, the following WARNING is displayed:

WARNING

∆

Take heed of this warning in the interest of your own safety and to prevent damage to the equipment

(see also chapter 2 "Safety").

4. Acknowledge the WARNING displayed by pressing "RETURN" whereafter the following display appears

on the screen:

SWITCH ON CONTROL UNIT

5. Press the "Control unit" button on the control panel of the machine whereafter the following query is displayed:

Z AXIS IN UPPER POSITION ? HEAD IN UPPER POSITION ?

• Visually inspect if the following condition is met: The Z-axis must be in its upper end position.

• Now select the correct (!) function key YES / NO (for placement stations applies: "Z AXIS IN UPPER

POSITION?")!

DANGER

∆

DANGER OF PLACEMENT HEAD CRASH!

If the query is answered with YES, the Z-axis must really be in the raised position as the gantry refer-

ence run is subsequently performed!

➤ NO: Display of the main menu → select EDIT MENU → correct the zero point correction values of the

head axes (see section 7.1).

➤ YES: The gantry reference run follows → see point 6 on how to continue.

6. No nozzle changer is activated: display of the main menu (see Fig. 1.2) → continue with section 7.1

WARNING

THIS PROGRAM

SHOULD ONLY BE USED

BY AUTHORISED PERSONS

7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations User’s Manual AutoCal Program

Software Version 114.xxx

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Nozzle changer is activated: display relating to the nozzle changer → placement head moves to the service position:

THIS MACHINE IS EQUIPPED WITH A NOZZLE CHANGER.

PLEASE REPLACE ADAPTER FOR VACUUM NOZZLE BY ...........

etc.

• Performance of the action displayed:

Open protective cover → remove nozzle insert → install steel nozzle → close protective cover →

switch on control unit → Press "START" button → display of the main menu (see Fig. 1.2) → continue

with "MEASURING MACHINE ZERO POSITION", see section 7.3.

7.1 EDIT MENU

The EDIT MENU is to be called up at the following stages during the execution of the AutoCal program:

➤ Upon starting the AutoCal measuring sequence, after responding to the screen query "Z-AXIS IN UPPER PO-

SITION/ HEAD IN UPPER POSITION ?" (see above, point 5) with NO, to correct the zero point correction

values of the head axes.

➤ After changing the MA-zero point correction values (see section 7.3) to enter the subsequently manually

determined "MIN. AND MAX. X/Y-AXIS TRAVEL RANGES" → for details on the procedure see section 7.4.

7.1.1 General Procedure

1. From the main menu select the "EDIT MENU". The submenu is displayed, Fig. 1.3.

2. Select the menu item whose MA-data you wish to change or view.

3. Select "STORING", if necessary, to transfer the new values to the MA_DATEI of the work diskette.

4. After changing the axis data perform the reference run based on the AXIS INIT menu.

Take heed of the following "WARNING".

7.1.2 Procedure for the Zero Point Correction of the Head Axes (Short Form)

WARNING

∆

DANGER OF PLACEMENT HEAD CRASH!

In the case of individual initialization, the displayed sequence: H => Z ! => D => X =>Y must be observed!

Sequence of activities in short form:

EDIT MENU => select axis to be adjusted => zero point correction of this axis to be set to "0" in the MA-Data

=> AXES-INIT-MENU => initialize axis => check LED zero pulse => precisely adjust cam disk (= opening in-

stant of the jaws) => read value off axis controller card => return to the EDIT MENU => enter value including

sign => End => initialize axis (perform reference run using the new correction values):

When so doing pay attention to the sequence: H => Z ! => D => X => Y (see WARNING, above!) => check

modified zero point correction => check position of Z-axis in the reference point! => select "STORING".

User’s Manual AutoCal Program 7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations

Software Version 114.xxx 7.1 EDIT MENU

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