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CAUTION ∆ ! Any incorrect assi gnmen t of nozzle type / locat ion no. results in incorrect Z-positions and in errors du- ring the subsequent plac ement operation. The assignment can be viewed on the line com puter. • Ste…

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Using the function keys:
— Pressing "TEACH" causes the teach mode to be activated. Use the teach panel.
All measured values of the current nozzle position are set to "ZERO" (see NOTE below).
— When "AGAIN" is pressed, the measuring socket that was just measured is approached again.
— When "CONTINUE" is pressed, the next nozzle position is approached for measuring.
— Press "END" to return to the main menu.
5. If NO is selected: Press "Teach" function key → if necessary, select "slow" on the teach panel → teach
nozzle in X-Y direction centrally above the measuring socket→ press "Z-AXIS DOWN": The nozzle must
accurately enter the hole of the measuring socket.
➤ Nozzle was not able to be properly inserted: Press "Z-AXIS UP" on the teach panel → then correct the
position using the X and Y-rotary knobs.
➤ Nozzle was able to be inserted: Press "Z-AXIS UP" → then select the "END" button on the teach panel
→ the hole is measured.
6. If YES is selected (see above, point 4): The X and Y-positions of the nozzle are measured and the next
position to be measured is marked on the screen.
7. Now insert the measuring socket into the next marked nozzle location.
NOTE
"CONTINUE" (function key) can be used to skip a nozzle. Nozzle positions that were not measured are
set to "0". The Z-value of positions set to "0" will then not be determined either!
When performing the Routine Check, always determine all occupied nozzle positions.
8. Proceeding in the aforementioned manner, measure all nozzle positions occupied in the nozzle changer.
➤ Procedure to be followed if a special holder is installed:
Measure the last normal holder (location) → insert the large measuring socket in the large holder →
continue the measuring procedure by pressing "START" → respond to the screen query "IS NOZZLE
IN MEASURING HOLE" with NO (F8) → now teach nozzle centrally above the large measuring
socket.
9. After all X and Y-nozzle positions have been determined, the placement head is moved to the service position
and the following display appears on the screen:
PLEASE PROVIDE NOZZLE CHANGER WITH NOZZLES AND
PUT NOZZLE INTO HEAD.
PLEASE PRESS <START> KEY
• Performance of the action:
•
Step 1: Properly equip nozzle changer with nozzles (see also next CAUTION text):
Open the protective cover → manually pick up correct nozzle → insert nozzle in proper rotational depo-
siting position into correct holder → manually rotate nozzle 90° until it is latched/locked in place.
7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations User’s Manual AutoCal Program
7.12 NOZZLE MENU Software Version 114.xxx
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CAUTION
∆
!
Any incorrect assignment of nozzle type / location no. results in incorrect Z-positions and in errors du-
ring the subsequent placement operation. The assignment can be viewed on the line computer.
•
Step 2: Install nozzle insert in the head: loosen knurled nut at the sleeve
→
remove steel nozzle
→
push nozzle insert into the sleeve as far as it will go (the sleeve pin must engage the elongated
hole of the nozzle insert)
→
ensure that the O-ring is inserted in the knurled nut
→
sufficiently
tighten knurled nut, taking care, however, not to pinch the O-ring when so doing
→
close the protecti-
ve cover
→
switch on the control
→
press the "START" button.
NOTE
When determining the Z-positions, the Z-positions of the nozzles as entered in the MA-Data are always
used as the basis.
10. All previously determined nozzle positions are approached - starting with "1".
Each nozzle is picked up 10x and returned to the same location.
11. After measuring all Z-positions the display of the values determined so far appears.
➤ If the error message "NOZZLE FAULT DURING PICKUP" or "NOZZLE FAULT DURING PLACEMENT"
is displayed, the placement head is moved to the service position.
Troubleshooting:
•
Open the protective cover
→
check whether the nozzle top part has been properly installed and
whether the nozzle to be picked up is available in the nozzle changer in correct rotational position
(= locked).
•
Close the protective cover and press the "START" button.
•
The program makes three attempts in total to pick up the same nozzle.
•
If an error occurs again when so doing, the program continues with the measurement of the next
Z-position. After the determination of all values, point 12 is carried out.
12. All nozzle positions (X,Y and Z) determined, the underlying MA_DATEI positions and the
following query are displayed:
TAKE OVER NEW NOZZLE POSITIONS? YES / NO
NOTE
The nozzle no. displayed at this stage is consistent with the location no. (not the no. of the nozzle type !).
X,Y-positions that were not determined are set to "0".
The Z-position is not determined in this case.
13. Press function key "YES" to transfer the new values to the main memory.
14. The placement head is moved to the service position and the following display appears on the screen:
PLEASE REPLACE ADAPTER FOR VACUUM NOZZLE BY STEEL ADAPTER.
PLEASE PRESS <START> KEY
User’s Manual AutoCal Program 7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations
Software Version 114.xxx 7.12 NOZZLE MENU
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NOTE
If the AutoCal program continued with the next nozzle position on account of a measuring error of a Z-
position, the reason for this (defective nozzle / incorrect angle offset of the D-axis) must be eliminated
and the measurement of the positions must be repeated.
If you perform the "nozzle endurance run" following the determination of the nozzle positions, the nozzle
insert remains installed. Just press the "START" button.
• Performance of the action:
Open the protective cover → remove nozzle top part ( = nozzle insert) → install steel nozzle (= normal
nozzle) and secure with knurled nut → close protective cover → switch on the control → press the
"START" button → placement head moves to the waiting position → display of the main menu.
15. Select "STORING" to transfer the values to the work diskette.
— Annotation to the individual check: Prior to starting the station software the reference status of the
nozzle changer HS-180 must be established (see section 10.1.4).
7.12.2 MEASURE ONE SINGLE NOZZLE
This routine is only designed for checking and measuring the X,Y and Z-positions of one single, selectable
nozzle, e.g. in the event that for the nozzle concerned an error message has just been released when it was
picked up or returned during the placement cycle for this nozzle.
➤ Within the scope of the Routine Check all positions are always determined (see section above)!
1. After selecting "MEASURE ONE SINGLE NOZZLE" the graphical display (top view of
nozzle changer HS-180) for inserting the measuring socket and the following text are displayed:
KEY IN THE NOZZLE NUMBER: _1
• Enter the no. of the nozzle to be measured (= location no., see graphics) on the keyboard and con-
firm by pressing "RETURN". The AutoCal program performs a check as to whether the no. entered lies
within the acceptable range. The entry can be aborted by pressing the "Abort" button.
• After entering a valid no., the X, Y and Z-positions of this nozzle are measured. The procedure is simi-
lar to that of "MEASURE NOZZLE POSITIONS" (see section 12.1).
➤ For the determination of the X,Y-position the measuring socket must be inserted in the selected location.
➤ For the determination of the Z-position the correct nozzle (the correct nozzle type) must be inserted in
the selected location: The assignment of nozzle type/location no. can be viewed on the line computer
(see CAUTION text on the preceding page!).
7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations User’s Manual AutoCal Program
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