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T his page intentionally left blank . 10 Final Work Af ter Cali bratio n Us er’ s Ma nual Auto Cal Prog ram 10.3 Fi na l Wo rk on MS -10 2, 12 8 a nd 1 32 Soft ware Vers io n 114 .x xx 10 - 6
10.3 Final Work on MS-102, 128 and 132
•
As far as the MA-Data, incl. the MA_MSZUS and the PASSPKT file are concerned, no final work is re-
quired. The determined data were already transferred directly to the hard disk (Winchester) by means
of "STORING" performed in the course of the measuring procedure. However, to be really sure, select
"STORING" one more time before you exit from the AutoCal program.
•
If not already done before, it is important that the
conveyor of the waffle-pack changer
be relocated
now
( = prior to starting the station software) back to the
inner
position
and
also the position of the
limit
switch
for max. conveyor width be adjusted accordingly! Take heed of the following DANGER text!
For the performance of this work proceed as described in the
User’s Manual
MS-102 /132, chapter 8.
DANGER
⇒
DAMAGE TO THE MACHINE
∆
!
∆
!
∆
!
Waffle-pack changer:
After the waffle-pack changer conveyor has been relocated to the inner position, it is absolutely necessary that
also the limit switch be moved to the previous, marked position ( = max. PCB conveyor
travel range 410mm) !
Otherwise, the adjusting movement of the PCB conveyor will
not
be
turned off
when the automatic width
adjustment operation is carried out. The motor of the width adjustment, the toothed belt and / or the con-
veyor assembly would be
damaged
as a consequence
!
Nozzle changer:
Where a nozzle changer is installed on the machine, the same must be - that is prior to starting the stati-
on software - be activated. This should be checked in the MA-Data!
Otherwise a
crash of the Z-axis (!)
will definitively occur
due to the incorrect direction of travel
(see
Service Manual MS-102/132, chap. 14, topic "Nozzle Changer"). Establish the
reference status of the
nozzle changer
on the MS-machine as follows:
•
Ensure that the nozzle insert has been installed for the placement operation that follows:
•
Manually insert the standard nozzle type 4 in the placement head (axis sleeve)!
•
Check whether the nozzle types are installed and locked in position, correctly allocated to the location
nos. in the nozzle changer! (For specification of allocation refer to the Service Manual, chapter 14).
•
Check the following: The service position location must be
unoccupied
so as to be in a position to
receive nozzles!
NOTE
Any undefined status of the nozzle changer will lead to a malfunction in the placement operation
•
As a last step,
determine or check
the following MA-data / positions
following the completion of the AutoCal
measuring procedure
observing the instructions in the
Service Manual
MS-102/132, chap. 2, section 2.8:
•
the adhesive station zero point (if not already done after "DETERMINE MACHINE ZERO POSITION"),
•
if applicable, the positions of the "mech. centering station" and the "Adapter station" and
•
if applicable, the component pick-up positions from the waffle-pack trays.
•
Reinstall, if necessary, the
centering plates
in the placement station and adhesive station conveyors (2
socket-head cap screws each).
User’s Manual AutoCal Program 10 Final Work After Calibration
Software Version 114.xxx 10.3 Final Work on MS-102, 128 and 132
10 - 5
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10 Final Work After Calibration User’s Manual AutoCal Program
10.3 Final Work on MS-102, 128 and 132 Software Version 114.xxx
10 - 6
11 Malfunctions in the Program Sequence
When working with the AutoCal program it may happen that the computer "locks up" due to invalid changes /
entries.
Possible Causes:
• If the printer is connected during the measuring routine.
• On MS-machines: Interface card is installed but its cable is not connected to the computer or the interface
card is not activated in the MA-Data.
At this stage different possibilities are described in the following that enable you to continue with your work.
11.1 Troubleshooting on HS-180 Placement Stations / Adhesive Station II
WARNING
∆
!
∆
!
As a first step in this situation, press the EMERGENCY STOP button and thereafter remove all testing
aids such as mapping plate or MA-zero point gauge, etc. that may have been left in the machine.
Restarting the program after resetting: computers from series 200 onwards
•
With the SHIFT key pressed, simultaneously press the PAUSE key.
•
Press RUN (function key): The program is restarted.
Restarting the program after resetting: computers from series 300 / 362 onwards
•
With the SHIFT key pressed, simultaneously press the RESET button.
•
Press RUN (function key): The program is restarted.
Hardware Reset
•
Turn main switch OFF and back ON again: restart of the AutoCal program from diskette or hard disk.
User’s Manual AutoCal Program 11 Malfunctions in the Program Sequence
Software Version 114.xxx 11.1 Troubleshooting on HS-180 Placement Stations / Adhesive Station II
11 - 1