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9.1 E DIT ME NU The EDIT MENU is t o be called up at the f ollowing stages dur ing the execution of the AutoCal program: ➤ Upon st arti ng the Aut oCal m easuri ng sequ ence, af ter res ponding to t he scree n query &quo…

9 AutoCal Procedure: Routine Check MS-102, 128

and 132

DANGER

∆

DANGER OF ACCIDENT / DANGER OF CRASH

For the performance of the following activities you must be familiar with the contents of chapter 2 "Safety".

Within the traversing range of the component table an

increased danger of accident

exists! In this con-

nection we wish to point out again that the keyswitch must on no account be unlocked (not in service

position) during the performance of the measuring routine "TRACK MEASURING MENU" ! The traver-

sing range of the component table (feeder parts 1 to 3) must be completely free of any obstacles!

Relating to the procedure:

➤ The functional sequence of the Routine Check on MS-1xx machines is for the most part identical to that of

HS-180 machines (chapter 7). The procedure for MS-1xx machines is therefore described in condensed

form, the differences are highlighted in the following text.

➤ Further important information is contained in the description of the menu options in section 5.3.

➤ As is the case on the HS-180 the "ANGLE OFFSET D-AXIS" must have already been determined before

the "NOZZLE MENU" procedure is carried out (see section 9.14).

➤ For the determination of "min. and max. X/Y-travel paths" and "checking adhesive station zero point" no

AutoCal measuring routines are offered. Carry out these activities in accordance with the instructions con-

tained in this chapter.

➤ After the AutoCal procedure the "Final Work After Calibration" must be performed proceeding as descri-

bed for MS-1xx machines in section 10.3.

1. Ensure that the requirements for the program start are fulfilled (see section 4.4.2 "Checklist MS-1xx:.........",

2. Start the AutoCal program from hard disk/diskette (section 4.2.6) → the machine selection menu appears

(section 1.4.1) → select correct machine type, as for example:

"Test MS 102 (ICOS 2 Q)

• At this point the program performs a check as to whether the required files are available, errorfree and

compatible with the selected SW version. In the case of an error, the following message appears:

"MA_ZUSATZ NOT FOUND" (e.g. upon initial calibration) or

"SELECTED SW VERSION DOES NOT CORRESPOND TO MA_DATEI VERSION".

➤ Further procedure: Reset computer (see section 11.2) → if necessary, copy missing file onto hard disk

→ restart AutoCal program→ select correct machine type (SW version).

3. After compatibility has been established, the following display appears (for complete text see page 7-2):

WARNING

THIS PROGRAM ...............!"

4. From this point onwards, proceed exactly as described from this "WARNING" on page 7-2 onwards

and observe the following:

➤ When "Z AXIS/HEAD IN UPPER POSITION?" is displayed, the visual inspection of the position of the

Z-axis must be performed and the query must be answered correctly (!) (function key YES / NO).

User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132

Software Version 114.xxx

9 - 1

9.1 EDIT MENU

The EDIT MENU is to be called up at the following stages during the execution of the AutoCal program:

➤

Upon starting

the AutoCal measuring sequence, after responding to the screen query "

Z AXIS IN UPPER

POSITION?"

(see page 7-2, point 5) with

, to correct the zero point correction of the head axes.

➤ After

changing

the MA-zero point correction values (see section 9.3) to enter the subsequently manually

determined "MIN. AND MAX. X/Y-AXIS TRAVEL RANGES" → for details on the procedure see section

9.4

• Proceed as described for the HS-180 in section

7.1 "EDIT MENU"

9.2 CHECK AXIS ADJUSTMENT

• Carry out the procedure as describe for the HS-180 in section

7.2

9.3 DETERMINE PROCESS RANGE OF X/Y AXES

Select "DETERMINE PROCESS RANGE OF X/Y AXES". The placement head is positioned

above the PCB conveying range (= free space in downward direction) and the following screen display appears:

DETERMINE PROCESS RANGE OF X/Y AXES

Subsequently the minimum and max. Z-traversing path is measured and displayed:

MAXIMAL Z-POSITION +1313 Digits

MINIMAL Z-POSITION -13 Digits

PRESS <RETURN>

•

Check the following:

The "MAX. Z-AXIS TRAVEL PATH" must be

at least +1296 counts (= 30 mm)

Confirm in any case with "RETURN". The values determined are transferred to the MA-Data and

the main menu is displayed.

➤ If the max. Z-axis traversing path determined was ≥+1296 counts, continue the Routine Check with the

next menu option.

➤ If, however, the max. Z-axis traversing path was

< +1296 counts

( < 30 mm), the AutoCal procedure is

to be terminated now and troubleshooting on the placement head is to be performed.

Possible causes:

—

Sluggishness of the sleeve / Z-axis: See "Special Service Instructions, 30 mm Placement Head".

—

Incorrect sleeve height / zero point correction: See Service Manual MS-102 / 132, chap. 9.

Thereafter restart the AutoCal program sequence and repeat the Routine Check, starting with "CHECK

AXIS ADJUSTMENT".

➤ If the machine data are not yet complete, this could result in the following error message:

"ERROR: TRAVEL RANGE EXCEEDING OF Z-AXIS: 0 < 500 < 400".

•

Further procedure:

Press "Return" → display of the main menu → select EDIT MENU → "Increa-

se travel range of Z-axis" → repeat the measurement.

9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program

Software Version 114.xxx

9 - 2

9.4 MEASURE MACHINE ZERO POSITION

➤ A prerequisite is, among others, that the axis adjustment values are within the permissible tolerances

("CHECK AXIS ADJUSTMENT").

Tools and testing aids required

• Spherical hexagon socket screw key sizes 3 and 3.5

• New MA-zero point gauge (with 2 holes: ∅ 3.5 mm and ∅ 5 mm), item no. 00120060

• Steel nozzle, type 104, item no. 00301435

• Teach panel, external, item no. 00132207

Perform the procedure as described for the HS-180 in section 7.3.

However, the following must be observed before inserting the MA-zero point gauge:

If a centering plate is installed, the same must be removed from the elevating table of the placement

and

adhesive station.

The removal from the adhesive station is required for checking the adhesive station zero point.

Continue with the calibration by carrying out "DETERMINE ECCENTRICITY OF NOZZLE" and observe the

following for the further procedure:

—

Adhesive station camera is available: The adhesive zero point must be checked

before

the calibration

of the adhesive station camera (see section 9.6 "Checking Adhesive Station Zero Point")

—

No adhesive station camera is available: The adhesive station zero point is to be checked only after

the AutoCal procedure has been carried out.

9.5 DETERMINE ECCENTRICITY OF NOZZLE

• Perform this measuring routine as described for the HS-180, in section

7.5

• Tools and testing aids required

: see section 7.5)

9.6 Checking Adhesive Station Zero Point

NOTE

For this check

menu option is currently offered in the AutoCal program.

➤ If an adhesive station camera is installed, the adhesive station zero point must be checked

before

the cali-

bration of the adhesive station camera is carried out.

Tools and testing aids required:

• Hexagon socket screw key, size 3

• MA-zero point gauge, item no. 00120060

• Teach panel, external, item no. 00132207

• Adjusting device for adhesive dispensing head, with tip, item no. 00310314

User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132

Software Version 114.xxx

9 - 3

* also referred to as Kleber-Nullpunkt-Lehre (adhesive station zero point gauge) (on the screen: K-N-L)!