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8 AutoCal Procedure: Routine Check on HS-180 A dhesive S tat ion II DANGER ∆ ! ∆ ! ∆ ! DANGER OF ACCIDENT / DANGER OF CRASH For the perf ormance of t he following activit ies you must be familiar wit h the contents of ch…

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7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations User’s Manual AutoCal Program

7.18 I/O MENU Software Version 114.xxx

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8 AutoCal Procedure: Routine Check on HS-180 Adhesive

Station II

DANGER

∆

DANGER OF ACCIDENT / DANGER OF CRASH

For the performance of the following activities you must be familiar with the contents of chapter 2 "Safety"

and the description of the respective menu options in chapter 5. In addition, for the performance of Indivi-

dual Checks pay attention to chapter 6!

About the procedure:

➤ The operational procedure for the routine checks to be performed on Adhesive Station II is for the most

part identical to the procedure for HS-180 machines, chap. 7. The procedure for Adhesive Station II is

therefore described in condensed form, the differences are highlighted in the following text.

➤ Further important information is contained in the description of the menu options in section 5.2.

➤ As is the case on the HS-180, the PCB camera (here ADHESIVE MENU) must have already been cali-

brated before glass mapping is carried out.

➤ As on the HS-180, the "min. and max. X/Y-travel paths" (analogously to section 7.4) must be manually

determined and entered in the EDIT MENU following any change of the MA-zero point correction values.

➤ When the AutoCal measuring sequence has been terminated, perform the "Final Work of Calibration"

as described for Adhesive Station II in section 10.2.

1. Ensure that the requirements for calibrations have been fulfilled (see section 4.2.5 "Checklist HS-180:.........").

2. Start the AutoCal program from the hard disk / diskette (section 4.2) → the machine selection menu appears

(section 1.4.1) → insert work diskette containing the MA-data → select machine type for Adhesive Station II:

CHECK HS180 WITH SW V2.01

or:

CHECK HS180 WITH SW V2.03/2.08/2.09/UNIX (ICOS 2 Q)

➤ If AutoCal is started on Adhesive Station "I", the following error message is displayed following the

loading of the MA-Data:

MEASURING OF GLUE STATION I IS NOT POSSIBLE WITH AUTOCAL

• In this case, confirm with "RETURN". The AUTOCAL program is terminated.

➤ If the MA-Data are not found, if they are either incomplete, faulty or do not correspond to the selected

SW version, a corresponding error message (see page 7-1, point 3) is displayed.

3. After compatibility of the MA-Data has been established, the following display appears (for complete text

see page 7-2):

WARNING

THIS PROGRAM ...............!"

4. From this point onwards, proceed as described from "WARNING" onwards (page 7-2) and pay attention

to the following on Adhesive Station II:

DANGER: When you respond to the question "HEAD IN UPPER POSITION?" with YES, the head must really

be in its top position!

User’s Manual AutoCal Program 8 AutoCal Procedure: Routine Check on HS-180 Adhesive Station II

Software Version 114.xxx

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➤ If NO is selected (head is not in top position): Display of the main menu → error in the compressed air

branch of the dispensing stroke:

Switch off machine → eliminate the malfunction (compressed air branch / pressure spring / solenoid valve).

➤ If YES is selected: Gantry reference run (!) is performed → display of the main menu of Adhesive

Station II (see Fig. 1.2). Start calibration with "CHECK X-/Y AXIS ADJUSTMENT".

8.1 EDIT MENU

Information about the general procedure in the EDIT MENU is contained in section 7.1.1.

• After changing the MA-zero point correction values, the manually determined "DETERMINE MAX. AND

MIN. Z-AXES TRAVEL RANGES" (see section 7.4) are to be entered in the EDIT MENU.

8.2 CHECK AXIS ADJUSTMENT

The X and Y-axis adjustment is always to be tested before the first measuring routine is carried out.

• Perform the procedure analogously to section 7.2.

8.3 MEASURING MACHINE ZERO POSITION

Tools and testing aids required:

• MA-zero point insert for Adhesive Station II, item no. 02102407 *

• New MA-zero gauge (with 2 holes), item no. 00120060

• Spherical hexagon socket screw key M3

* referred to as "adhesive zero gauge" or "K-N-L" on the screen!

1. Select "MEASURE MACHINE ZERO POSITION" → press the "Start" button → the "Bero movable table

side" is approached and the adhesive dispenser head positioned to the left in service position → the following

screen display appears:

EXCHANGE RIGHT ADH. CARTRIDGE FOR KLEBER-NULLPUNKT-LEHRE (K-N-L)

MEASURE MACHINE ZERO POSITION

INSTALL THE MACHINE ZERO POINT

PLEASE PRESS <START> KEY

• Performance of the action: Open the machine base door at the compressed air unit → reduce the

compressed air supply for the stroke cylinders (dispensing stroke) to approx. 3 bar (to preclude any

distortions upon measuring the MA-zero point) → close machine base door → open protective cover

→ remove the right adhesive cartridge (= cartridge closest to the fixed conveyor side) → in its place in-

stall the adhesive zero point insert → install gauge on fixed conveyor side and secure with screws →

close protective cover → press the "Start" button.

2. The K-N-L enters the large hole. Thereafter the following query is displayed:

IS NOZZLE IN LARGE MEASURING HOLE (5MM)

8 AutoCal Procedure: Routine Check on HS-180 Adhesive Station II User’s Manual AutoCal Program

8.1 EDIT MENU Software Version 114.xxx

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