00190725-01.pdf - 第122页

1. Sele ct "STORING" t o s ave the val ues determ ined up t o now. Tempo rarily leave the Au toCal pr ogram at this point . 2. Check the ad hesive stat io n zero point based on the Service M anual MS-102/132, c…

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9.4 MEASURE MACHINE ZERO POSITION
➤ A prerequisite is, among others, that the axis adjustment values are within the permissible tolerances
("CHECK AXIS ADJUSTMENT").
Tools and testing aids required
• Spherical hexagon socket screw key sizes 3 and 3.5
• New MA-zero point gauge (with 2 holes: ∅ 3.5 mm and ∅ 5 mm), item no. 00120060
• Steel nozzle, type 104, item no. 00301435
• Teach panel, external, item no. 00132207
1.
Perform the procedure as described for the HS-180 in section 7.3.
However, the following must be observed before inserting the MA-zero point gauge:
If a centering plate is installed, the same must be removed from the elevating table of the placement
and
adhesive station.
The removal from the adhesive station is required for checking the adhesive station zero point.
2.
Continue with the calibration by carrying out "DETERMINE ECCENTRICITY OF NOZZLE" and observe the
following for the further procedure:
—
Adhesive station camera is available: The adhesive zero point must be checked
before
the calibration
of the adhesive station camera (see section 9.6 "Checking Adhesive Station Zero Point")
!
—
No adhesive station camera is available: The adhesive station zero point is to be checked only after
the AutoCal procedure has been carried out.
9.5 DETERMINE ECCENTRICITY OF NOZZLE
• Perform this measuring routine as described for the HS-180, in section
7.5
.
• Tools and testing aids required
: see section 7.5)
9.6 Checking Adhesive Station Zero Point
NOTE
For this check
no
menu option is currently offered in the AutoCal program.
➤ If an adhesive station camera is installed, the adhesive station zero point must be checked
before
the cali-
bration of the adhesive station camera is carried out.
Tools and testing aids required:
• Hexagon socket screw key, size 3
• MA-zero point gauge, item no. 00120060
• Teach panel, external, item no. 00132207
• Adjusting device for adhesive dispensing head, with tip, item no. 00310314
*
User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132
Software Version 114.xxx
9 - 3
* also referred to as Kleber-Nullpunkt-Lehre (adhesive station zero point gauge) (on the screen: K-N-L)!
1. Select "STORING" to save the values determined up to now. Temporarily leave the AutoCal program at this point.
2. Check the adhesive station zero point based on the Service Manual MS-102/132, chapter "Adjusting and
Testing the Machine", section "Measuring the MA-Data". In the case of deviations, the adhesive dispensing
head must be adjusted (see Service Manual MS-102/132, chapter "Adhesive Dispensing Head".
NOTE
The adhesive station zero point gauge can remain installed for the calibration of the adhesive station
PCB camera in the AutoCal procedure that follows.
3. Start the AutoCal procedure and continue the Routine Check proceeding as described in the section below.
9.7 Checking Min. and Max. X / Y-Travel Paths
NOTE
For this check no menu option is currently offered in the AutoCal program.
1. Starting from the main menu, select→ "EDIT MENU" → "MACHINE DATA" → "X-AXIS" and then "Y-AXIS".
The following values must be entered:
• min. travel path X = 0 → max. travel path X = + 500.00 [mm]
• min. travel path Y= 0 → max. travel path Y = + 760.00 [mm]
2. In the case of deviations, correct the values in the EDIT MENU accordingly.
NOTE
If the glass measuring scale and the limit switch are properly adjusted and the above values are entered,
all required machine positions / pick-up positions are reached without any limit switch being actuated.
However, if this happens in the AutoCal measuring sequence nevertheless, perform first the adjustment
in accordance with the Service Manual, chap. "Adjusting and Testing the Machine". Do not continue with
the AutoCal program until the above has been carried out.
3. Continue the Routine Check with the following section.
9.8 DETERMINE ECCENTRICITY OF NOZZLE
• Perform this measuring routine as described for the HS-180 in section 7.5.
• Tools and testing aids required
: see section 7.5
9.9 TRACK MEASURING MENU
Testing aids required:
• New adjusting gauge for component table ("iron", with 2 holes), item no. 00120040
• Steel nozzle, type 104, item no. 00301435
• Teach panel, external, item no. 00132207
9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program
Software Version 114.xxx
9 - 4
➤ Carry out this measuring procedure analogously to the description for the HS-180, section 7.7. Please
note, however, the differences mentioned in the following:
1. After selection of the first submenu option "TABLE PART 1" the following display appears on the screen:
A T T E N T I O N : COMPONENT TABLE IS BEING DISPLACED !
PLEASE PRESS <START> KEY
DANGER
∆
!
∆
!
∆
!
The traversing range of the component table (parts 1 to 3) must be completely unobstructed (see also
the DANGER note on page 13-1! The keyswitch is to remain locked !
Caution: Whenever part 1, 2 or 3 is selected, the component table will move !!!
2. When "START" is pressed, the component table moves to part 1 if it had not already been positioned there.
The following screen display appears:
MEASURE TRACKS
PLACE IRON ON TRACK NO. 101, TABLE PART 1
PLEASE PRESS <START> KEY
•
Performance of the action:
Open the rear left protective cover
→
if necessary, clean contact surface for the gauge using a dry cloth
→
place adjusting gauge on the specified track
→
check that the gauge is properly positioned and not tilted
→
visual inspection: steel nozzle must be installed (nozzle insert to be removed beforehand)
→
close protective
cover
→
switch on the control
→
press the "START" button
→
based on the existing values in the MA-Data,
the placement head is positioned above the large hole ( = measuring hole) of the adjusting gauge.
3. The nozzle is lowered into the large hole and the following screen display appears:
IS NOZZLE IN LARGE MEASURING HOLE (5MM) ?
•
Continue as described for HS-180 in section 7.7.1 from point 4 onwards.
4. Select "TABLE PART 2" (see DANGER above !) and subsequently "TABLE PART 3" etc. and repeat
the procedure analogously to the description for part 1.
5. After the determination of all component table pick-up positions, select "STORING" (transfer to hard disk).
9.10 DETERMINE SENSOR MOVABLE TABLE SIDE (OFFSET WIDTH ADJUSTMENT)
•
Perform the procedure analogously to the procedure "DETERMINE PCB EDGE FIXED TABLE", section 7.8.
•
Tools and testing aids required: see section 7.8
Procedure in condensed form:
•
Measure PCB width
→
adjust conveyor width to this PCB used
→
select "SEARCHING SENSOR MO-
VABLE TABLESIDE"
→
enter PCB width measured
→
press "RETURN" and then the "START" but-
ton
→
the Bero switching point "search run" starts (positioning to the front toward the operator
→
re-
turn to the Bero at creep speed
→
return to the reference point)
→
display of the "Offset width ad-
justment" (Y-value):
User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132
Software Version 114.xxx
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