00190725-01.pdf - 第118页

7. The following display appear s on the screen: - ’TEACH’ CAMERA INTO THE MIDDLE OF THE LEFT IMPRESSION TEACHING IS ON, ’END’ TO F INISH • Pe rforman ce of the act ion (anal ogou s to po int 4 abov e): T each the cam er…

➤ After "MEASURE MA ZERO POS." has been performed, the K-N-L is already installed as required for the

following procedure.

1. Select the main menu option "DETERMINE CAMERA OFFSET" and proceed as described in section 8.6

above, points 1 and 2. The PCB is conveyed to the center conveyor.

2. First the procedure for determining "CAMERA OFFSET" follows, the following screen display appears:

-FIX PLASTICINE ON PCB

- EXCHANGE ADH. CARTRIDGE FOR KLEBER-NULLPUNKT-LEHRE (K-N-L)

PLEASE PRESS <START> KEY

• The placement head is moved to the left (as seen in direction of PCB travel).

• Performance of the action: apply the plasticine to the

center of the PCB → remove the right-hand cartridge (= cartridge adjacent to fixed conveyor side) →

MA-install zero point insert for adhesive station II ("K-N-L" ) on the right → press the "Start"button.

3. After pressing the "Start" button the following display appears on the screen:

- ’TEACH’ K-N-L OVER PLASTICINE

- AFTER ’END’ AN IMPRESSION IN THE PLASTICINE IS CREATED

TEACHING IS ON, ’END’ TO FINISH

• Performance of the action: Teach the tip of the "K-N-L" (adhesive station zero point gauge) above

the plasticine → press the "END" button on the teach panel → the Z-axis is lowered once → an im-

pression in the plasticine is produced → the Z-axis is raised again.

4. The following screen display appears:

-’TEACH’ CAMERA INTO THE MIDDLE OF THE RIGHT IMPRESSION

TEACHING IS ON, ’END’ TO FINISH

• Performance of the action: Using the X-Y knobs of the teach panel, position the previously created

impression so that it is centered in relation to the crosshairs (screen of the evaluation unit) → press

"END" on the teach panel → the calibration factors determined are displayed and transferred to the

main memory after pressing "RETURN".

5. The measuring procedure for determining the "ADHESIVE NEEDLE OFFSET" follows automatically and

the following screen display appears:

- EXCHANGE LEFT ADH. CARTRIDGE FOR KLEBER-NULLPUNKT-LEHRE (K-N-L)

- ’TEACH’ K-N-L OVER PLASTICINE

PLEASE PRESS <START> KEY

• The placement head is moved to the left again (as seen in direction of PCB travel).

• Performance of the action (analogous to point 2 above): now install the K-N-L in place of the left car-

tridge → press the "Start" button.

6. The instructions how to proceed further are displayed:

- ’TEACH’ K-N-L OVER PLASTICINE

- AFTER ’END’ AN IMPRESSION IN THE PLASTICINE IS CREATED

TEACHING IS ON, ’END’ TO FINISH

• Performance of the action: Create new impression proceeding as described above under point 3!

User’s Manual AutoCal Program 8 AutoCal Procedure: Routine Check on HS-180 Adhesive Station II

Software Version 114.xxx 8.7 DETERMINE CAMERA OFFSET and ADHESIVE NEEDLE OFFSET

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7. The following display appears on the screen:

- ’TEACH’ CAMERA INTO THE MIDDLE OF THE LEFT IMPRESSION

TEACHING IS ON, ’END’ TO FINISH

• Performance of the action (analogous to point 4 above): Teach the camera so it is centered above the

left impression → press the "END" button on the teach panel → the new and old values for "CAMERA

NOZZLE OFFSET" and "ADHESIVE NEEDLE OFFSET" are displayed and transferred to the MA-Data of

the work diskette after "RETURN" has been pressed → the PCB is conveyed to the output conveyor.

• Remove the PCB from the output conveyor, the main menu is displayed. Select "STORING".

8. Now remove (= before glass mapping is carried out!) the MA-zero point insert (K-N-L)! The two adhesive

cartridges are not to be installed yet! = precautionary measure to protect the glass mapping plate!.

Thereafter continue the Routine Check with the menu option "glass mapping" (see section 8.5).

8.8 AXES MOVEMENT MENU

This menu only serves for testing purposes, error isolation and the adjustment of the X / Y-axes.

When carrying out the Routine Check, this menu is only required if a deviation > 2 counts was obtained du-

ring the initially performed axis adjustment (see "CHECK AXIS ADJUSTMENT").

➤ All details regarding the use of the AXES MOVEMENT MENU are contained in the description of this

menu option in section 5.1.20.

➤ Look up all safety instructions applicable during the performance of this menu in section 2.3!

8.9 I/O MENU

This menu is only selected for testing purposes and error isolation.

Skip this menu option when carrying out the Routine Check.

All details regarding the use of the I/O MENU are contained in the description of this menu option in section

5.1.21.

➤ Read the safety instructions contained in section 2.4 prior to the execution of this menu option.

➤ In particular, take heed of the WARNING in section 2.4 upon the concurrent setting of outputs!

8 AutoCal Procedure: Routine Check on HS-180 Adhesive Station II User’s Manual AutoCal Program

8.8 AXES MOVEMENT MENU Software Version 114.xxx

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9 AutoCal Procedure: Routine Check MS-102, 128

and 132

DANGER

∆

DANGER OF ACCIDENT / DANGER OF CRASH

For the performance of the following activities you must be familiar with the contents of chapter 2 "Safety".

Within the traversing range of the component table an

increased danger of accident

exists! In this con-

nection we wish to point out again that the keyswitch must on no account be unlocked (not in service

position) during the performance of the measuring routine "TRACK MEASURING MENU" ! The traver-

sing range of the component table (feeder parts 1 to 3) must be completely free of any obstacles!

Relating to the procedure:

➤ The functional sequence of the Routine Check on MS-1xx machines is for the most part identical to that of

HS-180 machines (chapter 7). The procedure for MS-1xx machines is therefore described in condensed

form, the differences are highlighted in the following text.

➤ Further important information is contained in the description of the menu options in section 5.3.

➤ As is the case on the HS-180 the "ANGLE OFFSET D-AXIS" must have already been determined before

the "NOZZLE MENU" procedure is carried out (see section 9.14).

➤ For the determination of "min. and max. X/Y-travel paths" and "checking adhesive station zero point" no

AutoCal measuring routines are offered. Carry out these activities in accordance with the instructions con-

tained in this chapter.

➤ After the AutoCal procedure the "Final Work After Calibration" must be performed proceeding as descri-

bed for MS-1xx machines in section 10.3.

1. Ensure that the requirements for the program start are fulfilled (see section 4.4.2 "Checklist MS-1xx:.........",

2. Start the AutoCal program from hard disk/diskette (section 4.2.6) → the machine selection menu appears

(section 1.4.1) → select correct machine type, as for example:

"Test MS 102 (ICOS 2 Q)

• At this point the program performs a check as to whether the required files are available, errorfree and

compatible with the selected SW version. In the case of an error, the following message appears:

"MA_ZUSATZ NOT FOUND" (e.g. upon initial calibration) or

"SELECTED SW VERSION DOES NOT CORRESPOND TO MA_DATEI VERSION".

➤ Further procedure: Reset computer (see section 11.2) → if necessary, copy missing file onto hard disk

→ restart AutoCal program→ select correct machine type (SW version).

3. After compatibility has been established, the following display appears (for complete text see page 7-2):

WARNING

THIS PROGRAM ...............!"

4. From this point onwards, proceed exactly as described from this "WARNING" on page 7-2 onwards

and observe the following:

➤ When "Z AXIS/HEAD IN UPPER POSITION?" is displayed, the visual inspection of the position of the

Z-axis must be performed and the query must be answered correctly (!) (function key YES / NO).

User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132

Software Version 114.xxx

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