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9.4 M EASURE MACHINE ZERO POSIT ION ➤ A prerequisite is, among others, that the axis adjustment values are within the perm issible tolerances ("CHE CK A XIS AD JU STMENT "). Tools and testing aids requir ed • S…

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9.1 EDIT MENU
The EDIT MENU is to be called up at the following stages during the execution of the AutoCal program:
➤
Upon starting
the AutoCal measuring sequence, after responding to the screen query "
Z AXIS IN UPPER
POSITION?"
(see page 7-2, point 5) with
NO
, to correct the zero point correction of the head axes.
➤ After
changing
the MA-zero point correction values (see section 9.3) to enter the subsequently manually
determined "MIN. AND MAX. X/Y-AXIS TRAVEL RANGES" → for details on the procedure see section
9.4
.
• Proceed as described for the HS-180 in section
7.1 "EDIT MENU"
.
9.2 CHECK AXIS ADJUSTMENT
• Carry out the procedure as describe for the HS-180 in section
7.2
.
9.3 DETERMINE PROCESS RANGE OF X/Y AXES
1.
Select "DETERMINE PROCESS RANGE OF X/Y AXES". The placement head is positioned
above the PCB conveying range (= free space in downward direction) and the following screen display appears:
DETERMINE PROCESS RANGE OF X/Y AXES
2.
Subsequently the minimum and max. Z-traversing path is measured and displayed:
MAXIMAL Z-POSITION +1313 Digits
MINIMAL Z-POSITION -13 Digits
PRESS <RETURN>
•
Check the following:
The "MAX. Z-AXIS TRAVEL PATH" must be
at least +1296 counts (= 30 mm)
!!
3.
Confirm in any case with "RETURN". The values determined are transferred to the MA-Data and
the main menu is displayed.
➤ If the max. Z-axis traversing path determined was ≥+1296 counts, continue the Routine Check with the
next menu option.
➤ If, however, the max. Z-axis traversing path was
< +1296 counts
( < 30 mm), the AutoCal procedure is
to be terminated now and troubleshooting on the placement head is to be performed.
Possible causes:
—
Sluggishness of the sleeve / Z-axis: See "Special Service Instructions, 30 mm Placement Head".
—
Incorrect sleeve height / zero point correction: See Service Manual MS-102 / 132, chap. 9.
Thereafter restart the AutoCal program sequence and repeat the Routine Check, starting with "CHECK
AXIS ADJUSTMENT".
➤ If the machine data are not yet complete, this could result in the following error message:
"ERROR: TRAVEL RANGE EXCEEDING OF Z-AXIS: 0 < 500 < 400".
•
Further procedure:
Press "Return" → display of the main menu → select EDIT MENU → "Increa-
se travel range of Z-axis" → repeat the measurement.
9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program
Software Version 114.xxx
9 - 2
9.4 MEASURE MACHINE ZERO POSITION
➤ A prerequisite is, among others, that the axis adjustment values are within the permissible tolerances
("CHECK AXIS ADJUSTMENT").
Tools and testing aids required
• Spherical hexagon socket screw key sizes 3 and 3.5
• New MA-zero point gauge (with 2 holes: ∅ 3.5 mm and ∅ 5 mm), item no. 00120060
• Steel nozzle, type 104, item no. 00301435
• Teach panel, external, item no. 00132207
1.
Perform the procedure as described for the HS-180 in section 7.3.
However, the following must be observed before inserting the MA-zero point gauge:
If a centering plate is installed, the same must be removed from the elevating table of the placement
and
adhesive station.
The removal from the adhesive station is required for checking the adhesive station zero point.
2.
Continue with the calibration by carrying out "DETERMINE ECCENTRICITY OF NOZZLE" and observe the
following for the further procedure:
—
Adhesive station camera is available: The adhesive zero point must be checked
before
the calibration
of the adhesive station camera (see section 9.6 "Checking Adhesive Station Zero Point")
!
—
No adhesive station camera is available: The adhesive station zero point is to be checked only after
the AutoCal procedure has been carried out.
9.5 DETERMINE ECCENTRICITY OF NOZZLE
• Perform this measuring routine as described for the HS-180, in section
7.5
.
• Tools and testing aids required
: see section 7.5)
9.6 Checking Adhesive Station Zero Point
NOTE
For this check
no
menu option is currently offered in the AutoCal program.
➤ If an adhesive station camera is installed, the adhesive station zero point must be checked
before
the cali-
bration of the adhesive station camera is carried out.
Tools and testing aids required:
• Hexagon socket screw key, size 3
• MA-zero point gauge, item no. 00120060
• Teach panel, external, item no. 00132207
• Adjusting device for adhesive dispensing head, with tip, item no. 00310314
*
User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132
Software Version 114.xxx
9 - 3
* also referred to as Kleber-Nullpunkt-Lehre (adhesive station zero point gauge) (on the screen: K-N-L)!
1. Select "STORING" to save the values determined up to now. Temporarily leave the AutoCal program at this point.
2. Check the adhesive station zero point based on the Service Manual MS-102/132, chapter "Adjusting and
Testing the Machine", section "Measuring the MA-Data". In the case of deviations, the adhesive dispensing
head must be adjusted (see Service Manual MS-102/132, chapter "Adhesive Dispensing Head".
NOTE
The adhesive station zero point gauge can remain installed for the calibration of the adhesive station
PCB camera in the AutoCal procedure that follows.
3. Start the AutoCal procedure and continue the Routine Check proceeding as described in the section below.
9.7 Checking Min. and Max. X / Y-Travel Paths
NOTE
For this check no menu option is currently offered in the AutoCal program.
1. Starting from the main menu, select→ "EDIT MENU" → "MACHINE DATA" → "X-AXIS" and then "Y-AXIS".
The following values must be entered:
• min. travel path X = 0 → max. travel path X = + 500.00 [mm]
• min. travel path Y= 0 → max. travel path Y = + 760.00 [mm]
2. In the case of deviations, correct the values in the EDIT MENU accordingly.
NOTE
If the glass measuring scale and the limit switch are properly adjusted and the above values are entered,
all required machine positions / pick-up positions are reached without any limit switch being actuated.
However, if this happens in the AutoCal measuring sequence nevertheless, perform first the adjustment
in accordance with the Service Manual, chap. "Adjusting and Testing the Machine". Do not continue with
the AutoCal program until the above has been carried out.
3. Continue the Routine Check with the following section.
9.8 DETERMINE ECCENTRICITY OF NOZZLE
• Perform this measuring routine as described for the HS-180 in section 7.5.
• Tools and testing aids required
: see section 7.5
9.9 TRACK MEASURING MENU
Testing aids required:
• New adjusting gauge for component table ("iron", with 2 holes), item no. 00120040
• Steel nozzle, type 104, item no. 00301435
• Teach panel, external, item no. 00132207
9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program
Software Version 114.xxx
9 - 4