00190725-01.pdf - 第5页

7.14.1 Procedure: " COMP ONENT CA M ERA HE IGHT" . . . . . . . . . . . . . . . . . . 7 - 29 7.14.2 Procedure: " EXECUTE THE FOLLOWING POI NTS" . . . . . . . . . . . . . . . . 7 - 30 7.15 DETERMINE COP…

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5.3.21 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 22
5.3.22 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
5.3.23 STORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
6 Interdependent Calibrations Required for Individual Checks . . . . . . . . . . . . 6 - 1
6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
6.2 Interdependent Calibrations on the HS-180 Machine . . . . . . . . . . . . . . . 6 - 2
6.3 Interdependent Calibrations on the HS-180 Adhesive Station II . . . . . . . . . 6 - 5
6.4 Interdependent Calibrations on the MS-102, 128, 132 Machines . . . . . . . . . 6 - 6
7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations . . 7 - 1
7.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
7.1.1 General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
7.1.2 Procedure for the Zero Point Correction of the Head Axes (Short Form) . . . . . . 7 - 3
7.2 Checking the Axis Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4
7.3 MEASURING MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . 7 - 4
7.4 Determining the Min. and Max. X / Y-Travel Paths . . . . . . . . . . . . . . . . 7 - 6
7.5 Determining Concentric Running of Nozzle . . . . . . . . . . . . . . . . . . . . 7 - 8
7.6 DETERMINE HEAD HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9
7.7 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10
7.7.1 Procedure: Tracks 2 and 86 of the fixed side . . . . . . . . . . . . . . . . . . . . . 7 - 10
7.7.2 Procedure: TRACK 2 and
TRACK 86 OF THE MOVABLE SIDE . . . . . . . . . . 7 - 12
7.7.3 Procedure: ANY TRACK OF FIXED SIDE / MOVABLE SIDE . . . . . . . . . . . . 7 - 12
7.8 DETERMINE PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . 7 - 13
7.9 MAPPING MENU (STEEL MAPPING) . . . . . . . . . . . . . . . . . . . . . . . . 7 - 14
7.9.1 Notes on Comparison Measurement . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 14
7.9.2 Procedure: "START MEASUREMENT" . . . . . . . . . . . . . . . . . . . . . . . 7 - 14
7.9.3 Procedure: "START COMPARISON MEASUREMENT" . . . . . . . . . . . . . . . 7 - 17
7.10 MAPPING MENU (GLASS MAPPING) . . . . . . . . . . . . . . . . . . . . . . . 7 - 18
7.10.1 Preconditions for the measurement . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 18
7.11 AXES-INIT-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 20
7.12 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 20
7.12.1 EXECUTE NEXT 2 POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 21
7.12.2 MEASURE ONE SINGLE NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 24
7.12.3 Nozzle Endurance Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 25
7.13 EXECUTE NEXT 4 POINTS (Calibration of PCB Vision System) . . . . . . . . . 7 - 25
7.14 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 29
Table of Contents User’s Manual AutoCal Program
Software Version 114.xxx
IV
7.14.1 Procedure: "COMPONENT CAMERA HEIGHT" . . . . . . . . . . . . . . . . . . 7 - 29
7.14.2 Procedure: "EXECUTE THE FOLLOWING POINTS" . . . . . . . . . . . . . . . . 7 - 30
7.15 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . 7 - 32
7.16 MEASURE ANY HOLE (REPEATEDLY) . . . . . . . . . . . . . . . . . . . . . . 7 - 36
7.17 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 37
7.18 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 37
8 AutoCal Procedure: Routine Check on HS-180 Adhesive Station II . . . . . . . . . 8 - 1
8.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.3 MEASURING MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.4 DETERMINE PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . . 8 - 3
8.5 MAPPING MENU (GLASS MAPPING) . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3
8.6 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 8 - 4
8.7 DETERMINE CAMERA OFFSET and ADHESIVE NEEDLE OFFSET . . . . . . . . 8 - 4
8.8 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 6
8.9 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 6
9 AutoCal Procedure: Routine Check MS-102, 128 and 132 . . . . . . . . . . . . . . 9 - 1
9.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2
9.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2
9.3 DETERMINE PROCESS RANGE OF X/Y AXES . . . . . . . . . . . . . . . . . . . 9 - 2
9.4 MEASURE MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . . . 9 - 3
9.5 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . 9 - 3
9.6 Checking Adhesive Station Zero Point . . . . . . . . . . . . . . . . . . . . . . . 9 - 3
9.7 Checking Min. and Max. X / Y-Travel Paths . . . . . . . . . . . . . . . . . . . . . 9 - 4
9.8 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . . . . . 9 - 4
9.9 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4
9.10 DETERMINE SENSOR MOVABLE TABLE SIDE (OFFSET WIDTH ADJUSTMENT) 9 - 5
9.11 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 6
9.12 ADHESIVE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 7
9.13 AXES INITIALIZING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9
9.14 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9
9.15 "EXECUTE NEXT 4 POINTS" (calibration PCB Vision System) . . . . . . . . . . 9 - 9
User’s Manual AutoCal Program Table of Contents
Software Version 114.xxx
V
9.16 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9
9.17 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . . 9 - 10
9.18 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
9.19 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
10 Final Work After Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
10.1 Final Work on HS-180 Placement Stations . . . . . . . . . . . . . . . . . . . . 10 - 1
10.1.1 On the BASIC Line Computer (from LRB 102.xxx): Loading the Files . . . . . . . . 10 - 1
10.1.2 Applies to software version 2.01 (LRB 1XX.xxx) on the BASIC line computer:
Reading in the PASSPKT_ file: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
10.1.3 On the UNIX Line Computer: Loading the Files, incl. "_ .SRP" . . . . . . . . . . . 10 - 3
10.1.4 Final Work Before Starting the Station Software . . . . . . . . . . . . . . . . . . . 10 - 3
10.2 Final Work on HS-180 Adhesive Station II . . . . . . . . . . . . . . . . . . . . . 10 - 4
10.2.1 BASIC line computer (from LRB 102.xxx): Loading the Files . . . . . . . . . . . . 10 - 4
10.2.2 Unique to Software Version 2.01 (LRB 1XX.xxx) on BASIC Line Computers:
Reading In the PASSPKT_ File . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4
10.3 Final Work on MS-102, 128 and 132 . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5
11 Malfunctions in the Program Sequence . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
11.1 Troubleshooting on HS-180 Placement Stations / Adhesive Station II . . . . . 11 - 1
11.2 Troubleshooting on MS-102, 128, 132 Machines . . . . . . . . . . . . . . . . . 11 - 2
12 Workarounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
12.1 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
12.2 "CONVEYOR BELT WIDTH ADJUSTMENT" . . . . . . . . . . . . . . . . . . . 12 - 1
12.3 "MEASURE MACHINE ZERO POSITION" . . . . . . . . . . . . . . . . . . . . . 12 - 2
12.4 "EXECUTE NEXT 4 POINTS" / "DETERMINE CAMERA NOZZLE OFFSET" . . . 12 - 2
12.5 "COMPONENT CAMERA MENU" an MS-1xx . . . . . . . . . . . . . . . . . . . 12 - 2
12.6 "DETERMINE COPLANARITY COORDINATES" . . . . . . . . . . . . . . . . . 12 - 2
Table of Contents User’s Manual AutoCal Program
Software Version 114.xxx
VI