00190725-01.pdf - 第124页

OFFSET WI DTH ADJUSTMENT Y 163.5 [mm] • Se lect " END" (valu e is aut omatical ly tra nsfer red to m ain memory) → dis play of t he main men u → select "STORING" ( transfer to MA-Data of the hard disk…

➤ Carry out this measuring procedure analogously to the description for the HS-180, section 7.7. Please

note, however, the differences mentioned in the following:

1. After selection of the first submenu option "TABLE PART 1" the following display appears on the screen:

A T T E N T I O N : COMPONENT TABLE IS BEING DISPLACED !

PLEASE PRESS <START> KEY

DANGER

∆

The traversing range of the component table (parts 1 to 3) must be completely unobstructed (see also

the DANGER note on page 13-1! The keyswitch is to remain locked !

Caution: Whenever part 1, 2 or 3 is selected, the component table will move !!!

2. When "START" is pressed, the component table moves to part 1 if it had not already been positioned there.

The following screen display appears:

MEASURE TRACKS

PLACE IRON ON TRACK NO. 101, TABLE PART 1

PLEASE PRESS <START> KEY

•

Performance of the action:

Open the rear left protective cover

→

if necessary, clean contact surface for the gauge using a dry cloth

→

place adjusting gauge on the specified track

→

check that the gauge is properly positioned and not tilted

→

visual inspection: steel nozzle must be installed (nozzle insert to be removed beforehand)

→

close protective

cover

→

switch on the control

→

press the "START" button

→

based on the existing values in the MA-Data,

the placement head is positioned above the large hole ( = measuring hole) of the adjusting gauge.

3. The nozzle is lowered into the large hole and the following screen display appears:

IS NOZZLE IN LARGE MEASURING HOLE (5MM) ?

•

Continue as described for HS-180 in section 7.7.1 from point 4 onwards.

4. Select "TABLE PART 2" (see DANGER above !) and subsequently "TABLE PART 3" etc. and repeat

the procedure analogously to the description for part 1.

5. After the determination of all component table pick-up positions, select "STORING" (transfer to hard disk).

9.10 DETERMINE SENSOR MOVABLE TABLE SIDE (OFFSET WIDTH ADJUSTMENT)

•

Perform the procedure analogously to the procedure "DETERMINE PCB EDGE FIXED TABLE", section 7.8.

•

Tools and testing aids required: see section 7.8

Procedure in condensed form:

•

Measure PCB width

→

adjust conveyor width to this PCB used

→

select "SEARCHING SENSOR MO-

VABLE TABLESIDE"

→

enter PCB width measured

→

press "RETURN" and then the "START" but-

ton

→

the Bero switching point "search run" starts (positioning to the front toward the operator

→

re-

turn to the Bero at creep speed

→

return to the reference point)

→

display of the "Offset width ad-

justment" (Y-value):

User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132

Software Version 114.xxx

9 - 5

OFFSET WIDTH ADJUSTMENT Y 163.5 [mm]

• Select "END" (value is automatically transferred to main memory) → display of the main menu → select

"STORING" (transfer to MA-Data of the hard disk).

9.11 MAPPING MENU

CAUTION

∆

Mapping on

MS-132:

If the waffle-pack changer conveyor is installed in the inner position (traversing ran-

ge of transport only 410mm!) it must be relocated to the

outer

position

prior

to the performance of this

measuring routine and the position of the limit switch for max. PCB conveyor width must be

adapted

(see 4.2, under "Preparatory Work: Requirements to be Fulfilled on the Machine")!

Tools and testing aids required:

• Hexagon socket screw key, size 2.5

• MS-

102:

Mapping plate and centering square, contained in the mapping case, item no. 00132040

• MS-

132:

Mapping plate and centering square, contained in the mapping case, item no. 00134100

• Steel nozzle in perfect condition, type 104, item no. 00301435

NOTE

The entire mapping procedure is performed analogously to the description for the HS-180 (section

7.9

)

and is therefore described in the following only in condensed form.

Perform all mapping menu options - starting with "START MEASUREMENT" - in the sequence shown

→ after the complete plate has been measured, press "RETURN" to return to the Mapping Menu →

select

"SAVE RESULTS IN PASSPOINT FILE"

The results are transferred to the mapping file (PASSPKT file) on the hard disk.

WARNING

∆

To prevent any damage to the machine, the point described in the following is to be performed now !

On MS-132: Relocate

now

the conveyor of the waffle-pack changer back to the

inner

position and

make absolutely sure that also the

limit switch

is moved back to the conveyor width

410mm

(see section 10.3 "Final Work on MS-.............").

Thereafter select the

"CONVEYOR BELT WIDTH ADJUSTMENT"

from the main menu.

• Now adjust the conveyor width to the width of the

subsequently

used PCB (e.g. 100 mm).

• Press "END" (function key) to return to the main menu.

9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program

Software Version 114.xxx

9 - 6

9.12 ADHESIVE MENU

Testing aids required:

• Adjusting gauge for adhesive dispensing head, with tip, item no. 00310314

• Plasticine

Select "ADHESIVE MENU". The

Adhesive Submenu

is displayed (see Fig. 1.10).

Select

"DETERMINE CALIBRATION FACTORS ADH. CAMERA":

—

By means of the CONVEYOR BELT WIDTH ADJUSTMENT adjust the conveyor width to the PCB used.

—

If the ICOS system cannot be synchronized, reset it manually.

Further procedure in condensed form:

(Details are contained in section

7.14

"EXECUTE NEXT 4 POINTS",

from point 1

up to and including

point

• When prompted to do so, adjust conveyor to the current PCB width, if applicable (see section 5.1.19),

• when prompted to do so, place PCB in the input conveyor,

• close protective cover, switch on the control and press the "START" button,

• the PCB is conveyed to the "GLUE STATION" center conveyor for the performance of this measuring

routine.

The PCB, the required position of the calibration plate (graphical display) and the following text are

displayed on the screen:

PLACE CALIBRATION PART ON MOTHERBOARD

PLEASE PRESS <START> KEY

•

Performance of the action:

Open protective cover → place the calibration plate exactly on the PCB

as shown on the screen → close protective cover → switch on the control → press the "START" but-

ton.

The following check is performed

"DETERMINE CALIBRATION FACTORS ADH. CAMERA"

and the

following display appears on the screen:

USE TEACH-PANEL

TEACHING IS ON, ’END’ TO FINISH

•

Performance of the action:

Using the PCB camera "teach" a fiducial of the calibration board in X-Y-di-

rection so that it is centered (mark on the screen must be centered with respect to the fiducial) →

press "END" on the teach panel → the procedure for determining the calibration factors follows.

The

complete calibration factors

of the adhesive station camera (X1, X2, X3 and Y1, Y2, Y3) are displayed.

➤ Procedure to be followed in the case of error message

"CHECK MEASUREMENT NOT SUCCESS-

FUL":

Press "RETURN"→ press "END" → remove PCB and plate from the output conveyor Ä check

calibration plate for oxidation/ contamination → use new plate, if required → repeat measurement from

point

onwards.

➤ After the

successful

measurement confirm with "RETURN" to transfer the values to the main memory.

The ADHESIVE MENU is redisplayed.

User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132

Software Version 114.xxx

9 - 7

* also referred to as adhesive station zero point gauge (abbreviated on the screen: K-N-L)