00190725-01.pdf - 第137页

12 W orkaro unds The Workarounds listed in the following should be taken into account when per forming the calibration! 12.1 Langu age S electi on No pos sibility exists t o select the language when a t win floppy dis k …

11.2 Troubleshooting on MS-102, 128, 132 Machines

WARNING

∆

As a first press in this situation, press the EMERGENCY STOP button and thereafter remove

all

testing

aids such as mapping plate or MA-zero point gauge, etc. that may have been left in the machine.

Restarting the program after resetting: computers from series 300 onwards

•

With the

SHIFT key

pressed, simultaneously press

RESET

•

Press

RUN

(function key): The program is restarted.

Hardware Reset

•

Turn main switch

OFF

and back

again: restart of the AutoCal program from diskette or hard disk.

11 Malfunctions in the Program Sequence User’s Manual AutoCal Program

11.2 Troubleshooting on MS-102, 128, 132 Machines Software Version 114.xxx

11 - 2

12 Workarounds

The Workarounds listed in the following should be taken into account when performing the calibration!

12.1 Language Selection

No possibility exists to select the language when a twin floppy disk drive is fitted and the program is started

from diskette. AUTOCAL uses GERMAN as the default language. To be able to work in a different language,

the corresponding text file simply needs to be renamed on the installation diskette 1, proceeding as follows:

1. RENAME "ACT_114D" TO "ACT_D_BAK"

2. COPY "ACT_114x" TO "ACT_114D"

➤ The "x" has to be replaced with the applicable language code (E, F,....).

The supported languages are assigned the following files:

German: ACT_114D

English: ACT_114E

French: ACT_114F

Italian: ACT_114I

Spanish: ACT_114S

12.2 "CONVEYOR BELT WIDTH ADJUSTMENT"

➤ On

HS placement station / adhesive station II and MS-1xx

machines with

automatic width ad-

justment

the function key bar for adjusting the conveyor width appears prior to the insertion of the PCB in

the input conveyor.

• If the conveyor width has already been properly adjusted and if the function key F8 "END" is immedi-

ately pressed, this function bar will not appear any more during the measurements that follow.

• If you have in the meantime readjusted the conveyor width manually and subsequently wish to use a

different PCB width, you can only select the "CONVEYOR WIDTH ADJUSTMENT" function from the

main menu in this situation.

• After changing the conveyor width by means of the main menu option, the function bar will be redis-

played prior to the measurements.

➤ HS-180 Placement Station / Adhesive Station II: After entering the desired "width in mm" (function key

of "CONVEYOR WIDTH ADJUSTMENT") the following situations may arise in exceptional cases or if an

error has occurred:

• In the case of a deviation of the Bero sensing distance it may happen that the Bero of the movable con-

veyor side responds to other parts of the machine first, e.g. part of the gantry. In this case the program

checks once more if the current width corresponds to the desired width. The conveyor is moved until

the setpoint position coincides with the actual position. Just wait for this to occur.

• In the case of a defective conveyor clamping unit the procedure will produce no result (is not termina-

ted). In this case, the process must be aborted by pressing EMERGENCY STOP. Data that were not

saved will be lost. Eliminate the malfunction (see Service Manual) and repeat the routines concerned.

User’s Manual AutoCal Program 12 Workarounds

Software Version 114.xxx

12 - 1

12.3 "MEASURE MACHINE ZERO POSITION"

In the case of deviations, the following message is currently displayed on the screen of HS-180, Adhesive

Station and MS machines:

"NOTICE: REPEAT MEASUREMENT OF COMPONENT CAMERA OFFSET". This is meant as a general note.

Within the scope of an individual check,

all

follow-up activities must always be performed as described in

chapter

"Interdependent Calibrations" under the topic "DETERMINE MACHINE ZERO POSITION".

For a Routine Check involving the performance of all routines offered this message is of no significance.

12.4 "EXECUTE NEXT 4 POINTS" / "DETERMINE CAMERA NOZZLE OFFSET"

On HS-180 and MS-1xx machines, check the

"DETERMINE CAMERA NOZZLE OFFSET"

values by means

of the corresponding

Service Manual

(for MS-102/132, see 2.8 "Determining Machine Data")

following

the

AutoCal measuring procedure.

In the case of deviations from the values determined in the AutoCal measuring procedure,

correct

the came-

ra-nozzle offset accordingly.

12.5 "COMPONENT CAMERA MENU" an MS-1xx

The message "PLUG-IN POSITION NEXT TO COMPONENT CAMERA MUST BE FREE DURING CALI-

BRATION !!" displayed on the screen of MS-machines during the AutoCal measuring sequence does

not

apply to MS-machines.

12.6 "DETERMINE COPLANARITY COORDINATES"

If the station software had been running on HS-180 and MS-1xx machines prior to the performance of the

measurements by means of the AutoCal program it may occur that the following error message is displayed:

COMMUNICATION ERROR WITH LASER MODULE

Correction:

• First save the data determined so far by selecting "STORING".

• Thereafter turn off the machine and restart the program.

12 Workarounds User’s Manual AutoCal Program

Software Version 114.xxx

12 - 2