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11.2 Trou blesh ootin g on MS- 102, 128 , 132 M ach ines WARNING ∆ ! ∆ ! As a f irst press in this sit uation, press the EMERGENCY STOP button and thereafter remove all testing aids such as mapping plate or MA-zero point…

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11 Malfunctions in the Program Sequence
When working with the AutoCal program it may happen that the computer "locks up" due to invalid changes /
entries.
Possible Causes:
If the printer is connected during the measuring routine.
On MS-machines: Interface card is installed but its cable is not connected to the computer or the interface
card is not activated in the MA-Data.
At this stage different possibilities are described in the following that enable you to continue with your work.
11.1 Troubleshooting on HS-180 Placement Stations / Adhesive Station II
WARNING
!
!
As a first step in this situation, press the EMERGENCY STOP button and thereafter remove all testing
aids such as mapping plate or MA-zero point gauge, etc. that may have been left in the machine.
Restarting the program after resetting: computers from series 200 onwards
With the SHIFT key pressed, simultaneously press the PAUSE key.
Press RUN (function key): The program is restarted.
Restarting the program after resetting: computers from series 300 / 362 onwards
With the SHIFT key pressed, simultaneously press the RESET button.
Press RUN (function key): The program is restarted.
Hardware Reset
Turn main switch OFF and back ON again: restart of the AutoCal program from diskette or hard disk.
User’s Manual AutoCal Program 11 Malfunctions in the Program Sequence
Software Version 114.xxx 11.1 Troubleshooting on HS-180 Placement Stations / Adhesive Station II
11 - 1
11.2 Troubleshooting on MS-102, 128, 132 Machines
WARNING
!
!
As a first press in this situation, press the EMERGENCY STOP button and thereafter remove
all
testing
aids such as mapping plate or MA-zero point gauge, etc. that may have been left in the machine.
Restarting the program after resetting: computers from series 300 onwards
With the
SHIFT key
pressed, simultaneously press
RESET
.
Press
RUN
(function key): The program is restarted.
Hardware Reset
Turn main switch
OFF
and back
ON
again: restart of the AutoCal program from diskette or hard disk.
11 Malfunctions in the Program Sequence User’s Manual AutoCal Program
11.2 Troubleshooting on MS-102, 128, 132 Machines Software Version 114.xxx
11 - 2
12 Workarounds
The Workarounds listed in the following should be taken into account when performing the calibration!
12.1 Language Selection
No possibility exists to select the language when a twin floppy disk drive is fitted and the program is started
from diskette. AUTOCAL uses GERMAN as the default language. To be able to work in a different language,
the corresponding text file simply needs to be renamed on the installation diskette 1, proceeding as follows:
1. RENAME "ACT_114D" TO "ACT_D_BAK"
2. COPY "ACT_114x" TO "ACT_114D"
The "x" has to be replaced with the applicable language code (E, F,....).
The supported languages are assigned the following files:
German: ACT_114D
English: ACT_114E
French: ACT_114F
Italian: ACT_114I
Spanish: ACT_114S
12.2 "CONVEYOR BELT WIDTH ADJUSTMENT"
On
HS placement station / adhesive station II and MS-1xx
machines with
automatic width ad-
justment
the function key bar for adjusting the conveyor width appears prior to the insertion of the PCB in
the input conveyor.
If the conveyor width has already been properly adjusted and if the function key F8 "END" is immedi-
ately pressed, this function bar will not appear any more during the measurements that follow.
If you have in the meantime readjusted the conveyor width manually and subsequently wish to use a
different PCB width, you can only select the "CONVEYOR WIDTH ADJUSTMENT" function from the
main menu in this situation.
After changing the conveyor width by means of the main menu option, the function bar will be redis-
played prior to the measurements.
HS-180 Placement Station / Adhesive Station II: After entering the desired "width in mm" (function key
of "CONVEYOR WIDTH ADJUSTMENT") the following situations may arise in exceptional cases or if an
error has occurred:
In the case of a deviation of the Bero sensing distance it may happen that the Bero of the movable con-
veyor side responds to other parts of the machine first, e.g. part of the gantry. In this case the program
checks once more if the current width corresponds to the desired width. The conveyor is moved until
the setpoint position coincides with the actual position. Just wait for this to occur.
In the case of a defective conveyor clamping unit the procedure will produce no result (is not termina-
ted). In this case, the process must be aborted by pressing EMERGENCY STOP. Data that were not
saved will be lost. Eliminate the malfunction (see Service Manual) and repeat the routines concerned.
User’s Manual AutoCal Program 12 Workarounds
Software Version 114.xxx
12 - 1