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5.1.6 TRACK MEASURING MENU Aft er sele cti ng this main m enu opt ion a subme nu (see Fig. 1.4) is display ed. Usin g the fi rst four m enu opt ions you det ermine, in the seq uence displa yed (see Fig. 1.4) the exact pi…

5.1.3 Measuring the Machine Zero Point

This menu option is used to determine the

X and Y-correction values

of the MA zero point.

The MA zero point in the MA-data remains unchanged!

The determination of the zero point correction values using the MA zero point gauge is, among others, pre-

requisite for mapping (Mapping Menu).

—

For tolerance reasons the

same

setting gauge must be used for

all

stations of a line (= one gauge per

line!) Mark the allocation of the gauge to the line on the adjusting gauge, e.g. by using a water-resistant

marker pen.

—

This means that also the elevating table rails must not be interchanged among the different stations!

➤ Pay attention to the WORKAROUND relating to this menu option → section 12.3

5.1.4 DETERMINE ECCENTRICITY OF NOZZLE

This measuring routine is used to check and evaluate any runout of the sleeve either during a routine check

or in the event of a malfunction, or after a mechanical impact acting on the Z-axis:

"ECCENTRICITY OF NOZZLE WITHIN/OUT OF TOLERANCE".

NOTE

Proper nozzle concentricity is a prerequisite for the determination of machine data.

If the nozzle concentricity is outside the tolerance, the AutoCal program must be temporarily exited from and

troubleshooting activities on the sleeve (replacement of the sleeve, etc.) need to be performed or a replace-

ment placement head mounted in the meantime.

For troubleshooting on the 30 mm placement heat proceed in accordance with the "Special Service Manual".

5.1.5 DETERMINE HEAD HEIGHT

This measuring routine is used to determine the exact head height in dependence of the head position (moun-

ting height) and in relation to the height of the conveyor belt top edge (= PCB bottom edge).

The determination of the exact head height is prerequisite for the determination of all other Z-positions on the HS-180.

The following must be checked

prior to starting

the AutoCal program (especially after mounting the place-

ment head):

➤ In the MA-data the correct no. in accordance with the ACTUAL mounting height (1, 2 or 3) must be ente-

red under "HEAD POSITION".

➤ The values for the head height (in mm) in the MA-data must be already correct within close tolerances.

Head mm

1 13.6

for HS-180 no longer used ( exception: older HS-180 without PCB vision system)

22.6

HS-180: 30mm or 29mm placement head in lower position (

without

waffle-pack tray)

3 30.6

HS-180: 30mm or 29mm placement head) in upper position (

with

waffle-pack tray)

5 Description of the Menu Options User’s Manual AutoCal Program

5.1 Description of the Menu Options for HS-180 Placement Stations Software Version 114.xxx

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5.1.6 TRACK MEASURING MENU

After selecting this main menu option a submenu (see Fig. 1.4) is displayed. Using the first four menu options you

determine, in the sequence displayed (see Fig. 1.4) the exact pick-up positions of tracks 2 and 86 of the fixed and

movable component tables. The position of the component table in relation to the gantry is thus determined.

Upon measuring track 2 of the movable component table, the "SENSOR OFFSET MOVABLE TABLE Y" is also deter-

mined. It indicates the distance between the Bero switching point and the pick-up position of track 2/2 in Y-directi-

on. This value is required within the course of measuring routine "DETERMINE PCB EDGE FIXED TABLE".

The following menu options are used for

testing purposes

only:

• "ANY TRACK OF FIXED SIDE",

• "ANY TRACK OF MOVABLE SIDE".

Prior to the execution, at least an initial value (drawing dimension) must be entered in the MA-data under "Bero

Offset

" and "PCB EDGE FIXED TABLE Y". The default value for "PCB EDGE FIXED TABLE Y" is the value "71mm".

5.1.7 PCB EDGE FIXED TABLE

This measuring routine is used to determine "PCB EDGE FIXED TABLE Y". After adjusting the conveyor to

match the PCB used and entering the PCB width measured, the Bero switching point is determined and dis-

played in mm on the screen together with the internally calculated value "PCB EDGE FIXED TABLE".

The value "BERO OFFSET MOVABLE TABLESIDE Y" is also included in the calculation "PCB EDGE FIXED TA-

BLE".

The previous performance of the "TRACK MEASURING MENU" measurements (see section above) is also a pre-

condition!

You require the "PCB EDGE FIXED TABLE" value in the AutoCal measuring sequence and in the placement

cycle as starting value for the automatic width adjustment of the conveyor:

— In the AutoCal measuring sequence:

to adjust, for example, the conveyor automatically to the width of the mapping plate for the mapping operation,

to adjust the exact desired width using the "CONVEYOR WIDTH ADJUSTMENT".

— in the placement cycle, to adjust the conveyor automatically to the PCB width entered in the NU file.

5.1.8 MAPPING MENU

Mapping is used for the automatic measurement of the gantry offset.

Upon mapping, the PASSPKT file Mapping file) or the "_.SRP" file is created in the station UNIX line compu-

ter. The determined correction values entered in this file are then taken into consideration during the place-

ment cycle upon approaching the placement positions. This results in an increase in the placement accu-

racy of the station. Mapping needs therefore to be performed for each station of a line.

For the performance of the comparison measurement you require the existing PASSPKT file (in the case of

UNIX line computers the

" _.SRP" file) of the station contained on the work diskette. Such comparison measurement is, however, not

required for the routine check!

User’s Manual AutoCal Program 5 Description of the Menu Options

Software Version 114.xxx 5.1 Description of the Menu Options for HS-180 Placement Stations

5 - 3

• On the HS-180, the further sequence of operations is stated dependent on the available / activated option,

after selection of the main menu option "Mapping Menu" (see Fig. 1.4):

— Placement station with head camera glass or steel mapping ( → select mapping plate with function key)

— Placement station without head camera steel mapping.

• After selecting the appropriate menu option (and then the mapping plate, if required), the mapping subme-

nu (see Fig. 1.4) is displayed. Carry out the checks proceeding in the sequence of the menu options as of-

fered on the menu.

DANGER OF DAMAGE OCCURRING: Pay attention to the DANGER notes contained in the measuring

sequence description, chap. 7!

• The MA zero point correction values initially determined by mapping must be adopted for the measurement (the

values determined by means of the MA zero point gauge will, however, not be overwritten when so doing!).

➤ Requirements for valid (reproducible) measuring results:

• When carrying out the measurements the ambient temperature should not be below 18

or above 26

centigrade. Only within the above temperature range can be ensured that the temperature-related ex-

pansion of the mapping plate remains within the tolerance limit of ± 0.02 mm (expansion of the plate:

12 µm /

centigrade).

• The steel mapping plate incl. centering square must have already been adapted to the ambient tempe-

rature when the measurement is started. To this end, place the open mapping case (plate to be pro-

tected against damage) well in advance in the vicinity of the machine to be calibrated.

• The holes in the mapping plate and the centering pins must be clean and undamaged.

• The glass mapping plate must remain in the closed case up to the time of the measurement!

5.1.9 AXES INITIALIZING MENU

After selecting this main menu option a submenu appears (see Fig. 1.3) offering the possibility to either initialize indi-

vidual axes (e.g.. to check the pulse generator of an axis) or to initialize all axes. When initializing individual axes, the

displayed sequence H → Z → D → X → Y must be adhered to. When "ALL AXES" is selected, initialization is auto-

matically carried out in the above sequence. The "AXES INIT MENU" can also be called up from the "EDIT MENU".

5.1.10 NOZZLE MENU

➤ Prerequisite for the display of this measuring routine on the screen is that the HS-180 nozzle changer is

activated in the MA-data as follows:

• Under "Adapter / Nozzle changer " the value "2" must be entered

(0 = none / 1 = HS-180 adapter station / 2 = mechanical HS-180 nozzle changer, and

• under "NUMBER OF ADAPTERS" a number > 0 (default value = 10) must be entered

When a special holder is used, the number of the nozzles entered in the MA-data must be reduced to

"8" (7 normal holders plus one special holder = large holder).

Although these entries can be viewed in the editing menu under "Options" they cannot be edited.

➤ Prerequisite for the performance of the measuring routine: "DETERMINE ANGLE CORRECTION OF

D-AXIS" (head camera) must have been determined.

5 Description of the Menu Options User’s Manual AutoCal Program

5.1 Description of the Menu Options for HS-180 Placement Stations Software Version 114.xxx

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