00190725-01.pdf - 第60页

➤ The MA-zer o point entered in the MA-data r emains unchanged! ➤ If an adhes ive appli cation head is inst alled on t he machine, also the adhesive station z ero point must be checked af ter any c hange (ad option ) of …

5.3 Description of the Menu Options for MS-102, 128 and 132

The following information is required for the performance of the measuring routines!

➤ The sequence in this description is consistent with the sequence of the menu options as displayed on the

screen and thus the

sequence in which the measurements are performed

(see also Fig. 1.2).

5.3.1 EDIT MENU

After selecting the "EDIT MENU" the submenu appears (see Fig. 1.9).

The further description of this menu is contained in section 5.1.1

5.3.2 CHECK AXIS ADJUSTMENT

The description of this menu is contained in section 5.1.2

5.3.3 DETERMINE MAX. AND MIN. Z-AXIS TRAVEL RANGES

This measuring routine is used to determine the min. and max. traversing path of the Z-axis. The value deter-

mined is transferred to the MA-data under "Maximum or minimum position Z".

—

After this function has been selected, the placement is positioned within the conveying area for safety reasons.

—

After the measurement has been completed, the values determined are

displayed

on the screen.

The value should be ≥ +1292 counts so that a Z-stroke of

at least 30 mm ( +1296 counts)

can be perfor-

med in the placement cycle. By confirming with "Return" the value is transferred to the MA-data.

CAUTION

∆

If the max. Z-traversing path of +1296 counts (equals

mm) is

not

attained, appropriate troubleshooting

measures on the placement head must be performed at this stage of the measuring sequence (Service

Manual, 30 mm placement head) and subsequently this measuring routine must be repeated.

5.3.4 MEASURE MACHINE ZERO POSITION

This menu option is used to determine the X and Y-zero point

correction

values of the MA-zero point.

—

Determining the zero point correction values using the MA-zero point gauge is, among others, prerequisite

for mapping (Mapping menu).

—

For tolerance reasons, the

same

setting gauge(MA-zero point gauge) must be used for the determination

of the MA-zero point and checking the adhesive station zero point for the placement and adhesive station

conveyor of an MS-type machine. Mark the allocation of the gauge to the machine, e.g. by means of a wa-

ter-resistant foil pen on the respective MA-zero point gauge.

—

This means that for tolerance reasons also the elevating table rails must not be interchanged among the

placement or adhesive station conveyors, nor among the machines.

User’s Manual AutoCal Program 5 Description of the Menu Options

Software Version 114.xxx 5.3 Description of the Menu Options for MS-102, 128 and 132

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➤ The MA-zero point entered in the MA-data remains unchanged!

➤ If an adhesive application head is installed on the machine, also the adhesive station zero point must be

checked after any change (adoption) of the MA-zero point correction. No measuring routine is offered for this type

of activity, although the performance is described in section 9.6 "Checking the Adhesive Station Zero Point".

➤ Pay attention to the WORKAROUND pertaining to this menu option → section 12.3.

5.3.5 DETERMINE ECCENTRICITY OF NOZZLE

The description of this menu option is contained in section 5.1.4!

5.3.6 REGISTER PLACEMENT LEVEL Z AXIS

This measuring routine is used to determine the value "REGISTER PLACEMENT LEVEL Z AXIS".

The manual determination that used to be necessary up to and including AutoCal version 110.xxx can thus

be dispensed with.

To determine the value, lower the nozzle onto a PCB of defined thickness (input of thickness in mm), confirm

the contact of the nozzle with the PCB by pressing "Return", the newly determined value is displayed toge-

ther with the old value. This new value can be accepted by means of the function key for YES.

NOTE

Any deviation of the value thus determined from the previous value can have the following causes:

- The effective max. Z-traversing range is not large enough to approach the actual Z-value of the

placement level (see measuring routine "DETERMINE MAX. AND MIN. Z-AXIS TRAVEL RANGES").

This means, however, that the value determined by AutoCal is correct. Troubleshooting activities on the

placement head must be carried out.

- The previous value in the MA-Data was determined manually by lowering onto the conveyor belt, and

the contact point was not selected correctly when so doing.

5.3.7 TRACK MEASURING MENU

The Track Measuring menu is used to determine successively, in the sequence displayed (see submenu,

Fig. 1.10), the exact pick-up positions of the feeder parts of the movable component table and the fixed com-

ponent table. When so doing, the position of the component tables in relation to the gantry is determined.

The following feeder parts with component tables are determined using the Track Measuring menu:

MS-102: Feeder parts 1-4

MS-128: Feeder parts 1-4 and 7 (!)

MS-132: 1 through 5

NOTE for MS-132:

Feeder parts 6 (= waffle-pack changer) and, if required, 7 through 10 ( = waffle-pack trays) are - as before -

determined in accordance with the Service Manual, chap. 2.

5 Description of the Menu Options User’s Manual AutoCal Program

5.3 Description of the Menu Options for MS-102, 128 and 132 Software Version 114.xxx

5 - 18

5.3.8 DETERMINE SENSOR MOVABLE SIDE ("Width adjustment offset")

This measuring routine is used to measure - for a defined conveyor width - the distance between the refer-

ence point and the Bero switching point in +Y-direction (= "Width adjustment offset").

To carry out the measurement,

prior

to selecting the measuring routine adjust the conveyor width exactly to

the width of the PCB used by means of "CONVEYOR BELT WIDTH ADJUSTMENT" - so that the PCB is con-

veyed without problem to the output station / without jamming. Then enter this PCB width (use a point as deci-

mal place) in mm into the computer when prompted in the measuring sequence to do so.

You require the "Width adjustment offset" value as reference value for automatic width adjustment:

—

In the AutoCal measuring sequence to adjust, for instance, the conveyor automatically to the mapping pla-

te width, to adjust the exact desire width using the "Conveyor width adjustment" function.

—

In the placement cycle, to adjust the conveyor automatically to the PCB width entered in the NU file.

5.3.9 MAPPING MENU

Mapping is used for the automatic measurement of the gantry offset.

On MS-machines the

steel

mapping procedure is offered.

Upon mapping, the PASSPKT (Mapping file) file of the machine is generated. The correction values entered

in this file which were determined by mapping are taken into account in the placement process for ap-

proaching the placement positions. This results in better

placement accuracy

of the station.

The MA zero point correction values previously determined and displayed within the scope of the mapping

procedure must be adopted for the performance of the measurement.

However, the values determined by the "MEASURE MACHINE ZERO POSITION" function will not be over-

written!

Upon selecting "START COMPARISON MEASUREMENT" (not required for the routine check) the compari-

son measurement with respect to the PASSPKT file existing on the hard disk is performed.

To perform the complete mapping process, work through the menu options (see Fig. 1.10) in the sequence

displayed.

➤ The mapping plates for MS-102, MS-128 and MS-132 machines have different dimensions (see chapter

3.3, under the topic "Testing Aids").

➤ The

temperature requirements

for steel mapping must be fulfilled as described in section 5.1.8.

User’s Manual AutoCal Program 5 Description of the Menu Options

Software Version 114.xxx 5.3 Description of the Menu Options for MS-102, 128 and 132

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